• Title/Summary/Keyword: 고속 엔드밀가공

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High Speed Machining of Difficult-to-cut Material using Ball Endmill (볼 엔드밀을 이용한 난삭재의 고속가공 특성)

  • 손창수;강명창;이득우;김종관
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.139-142
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    • 1995
  • Inconel 718 is one of the most difficut workpiece for machining, So it is necessary to evaluate the machining characteristics of Inconel 718 In this study, High speed machining of this material was carried out with Tin coated WC ball endmill and TiN coated HSS ball endmill. The cutting force and shape of machined surface and cip type were investigated according to variation of cutting speed,feed rate and depth of cut

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Analysis of Working Factors for Improvement of Surface Roughness on High Speed End-Milling (엔드밀 고속 가공시 표면정도 향상을 위한 가공인자의 영향 분석)

  • 배효준;박흥식
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.6
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    • pp.52-59
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    • 2004
  • Recently the high speed end-milling processing is demanded the high-precise technique with good surface roughness and rapid time in aircraft, automobile part and molding industry. The working factors of high speed end-milling has an effect on surface roughness of cutting surface. Therefore this study was carried out to analyze the working factors to get the optimum surface roughness by design of experiment. From this study, surface roughness have an much effect according to priority on distance of cut, feed rate, revolution of spindle and depth of cut. By design of experiment, it is effectively represented shape characteristics of surface roughness in high speed end-milling. And determination($R^2$) coefficient of regression equation had a satisfactory reliability of 76.3% and regression equation of surface roughness is made by regression analysis.

엔드밀 형상에 따른 절삭가공 분석과 DB 구축 및 형상설계 S/W 개발에 관한 연구

  • 한창규;고성림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2004.05a
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    • pp.267-267
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    • 2004
  • 엔드밀은 산업현장에서 정밀 금형과 다이 제조 시 넓게 사용되는 절삭 공구이며 공작기계의 향상에 따라 많은 발전을 거듭해 왔다 공작기계의 고속화에 따라 공작기계의 측면에서는 강성 증가, 열변형의 억제와 동적 안정성의 개선 및 응답성 개선을 통하여 정밀도를 향상시키고 이송속도와 절삭속도의 증가를 통해 생산성을 증대시키고 있으며 공구의 측면에서는 새로운 재종 및 코팅기법의 개발을 통해 공구수명의 향상을 달성하고 있다. 또한 공구형상의 최적화를 통해 동적 안정성을 확보하고 가공 정밀도를 개선하고자 하는 다양한 시도가 이루어지고 있다.(중략)

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Study on the Design of End Mill Geometry for the High Speed Machining (고속 가공용 엔드밀의 형상설계에 관한 연구)

  • 이상규;배승민;고성림;김경배;서천석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.67-70
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    • 2001
  • The tool geometry parameters and cutting process have complex relationships. Until now, numerous cutting tests were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process in high speed machining. Using various tools with different geometry, relationships between tool geometry parameter(rake angle, clearance angle, length of cutter) and cutting process(cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining

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A Study on the Design of Endmill Geometry in High Speed Machining (고속가공용 엔드밀의 형상설계에 관한 연구(2))

  • 고성림;배승민;김경배;서천석
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.10a
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    • pp.19-22
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    • 1997
  • The objective of this research is to use an analytical and experimental approach to develop optimal tool geometry for high speed machining. The tool geometry parameters and cutting process have complex relationships. Until now, numerous cutting tests were needed to acquire optimal design of endmill for the purpose of high speed machining, dut to the insufficient knowledge about process in high speed machining. In order to improve the cutting ability of endmill, a model for optimal cutter shape was developed to minimize resultant cutting force by combing cutting force and wear test and surface roughness test from optimized and conventional cutter with the same cutting condition. Using various tools with different geometry, relationships between the tool geometry parameter, rake angle, clearance angle, lengh of cutter have been stuied.

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Development of Geometric Design S/W for High Speed End Mill (고속가공용 엔드밀 형상설계 S/W 개발)

  • 한창규;고성림;서천석;김경배
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2004.10a
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    • pp.422-427
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    • 2004
  • The tool geometry parameters and cutting process have complex relationships. Until now, various cutting test were needed to acquire optimal design of end mill for the purpose of high speed machining, due to the insufficient knowledge about cutting process in high speed machining. Using various tools with different geometry, relationships between tool geometry parameter (rake angle, clearance angle, length of cutter) and cutting process (cutting force, surface accuracy, surface roughness) have been studied. Acquired data can be used to design optimal tool for high speed machining and to develop a software for design of end mill geometry.

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Simulation of surface profile using accelerometer in high speed end milling (고속 엔드밀 가공시 가속도계를 이용한 표면형상 시뮬레이션)

  • 이기용
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2000.04a
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    • pp.321-325
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    • 2000
  • To obtain precise surface and high productivity, high speed end milling has been studied recently. Though high speed end milling is explicitly effective for precision surface generation geometrically, tool deflection, chatter vibration and frequency characteristics of end milling system deteriorate the theoretical surface. In this study, simulation algorithm and programming method are suggested to simulate machined surface using acceleration signal in high speed end milling. This simulation is conducted by considering vibrational effect of spindle system which was not considered by other researchers. Between simulated results and experiment results, good agreements were obtained.

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Application of Statistical Analysis for Working Factors Effect of High Speed End-Milling for STD61 (열간금형용강의 고속 엔드밀 가공인자의 영향에 대한 통계적 분석의 적용)

  • Bae, Hyo-Jun;Lee, Sang-Jae;Woo, Kyu-Sung;Park, Heung-Sik
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.1148-1153
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    • 2004
  • Recently the high speed end-milling processing is demanded the high-precise technique with good surface rougj1ness and rapid time in aircraft, automobile part and molding industry. The working factors of high speed end-milling has an effect on surface roughness of cutting surface. Therefore this study was carried out to analyze the working factors to get the optimum surface roughness by design of experiment. From this study, surface roughness have an much effect according to priority on Spindle speed, feed rale, hardness and axial depth of cut By design of experiment, it is effectively represented shape characteristics of surface roughness in high speed end-milling And determination($R^2$) coefficient of regression equation had a satisfactory reliability of 89.7% and regression equation of surface roughness is made by regression analysis.

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Machining characteristic of gray cast iron in high speed machining with tungsten carbide endmill (초경 엔드밀에 의한 회주철(GC250)의 고속가공 특성(1))

    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.10a
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    • pp.147-150
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    • 1995
  • High speed machining one of the most effectiv to improve machining accuracy and product in dies and mould. But a study on this is limited to Alumium, light metal etc. This paper presents machining characteristic of gray cast iron in high speed machining with tungsten carbide endmill. It is suggested to measure sutting force, tool wear, surface roughness, surface shape and select of cptimal cutting condition in the high speed machining of gray cast iron. Performance of high speed machine tool was estimated and the relationship between cutting phenomenon and machinabillity was described.

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