• 한국정밀공학회지
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• 제20권8호
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• pp.30-38
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• 2003

High-speed machining is one of the most effective technology to enhance productivity especially for hardened die material. High-speed machining can give great advantages for machining of dies and molds. But selection of machining condition is very difficult because of complicated machining mechanism. This paper presents the selection of machining condition in high-speed machining of STD11. Depth of cut, feed rate and spindle revolution are control factors. The effect of the control factors on surface roughness and machining error in Z-direction is discussed to improve machining accuracy.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2000년도 춘계학술대회 논문집
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• pp.926-929
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• 2000

Recently, there are lots of applications in machining dies using CAD/CAM systems. which results in reduction of machining time and rising of machining efficiency applying high speed machining and high quality machining. Investigation of machinability is necessary in order to apply high speed machining. In machining complicate 3D model such as connecting rod die. the need of high speed machine and coated tool is requested recently in this field. This paper introduce the database of high speed machining to improve machining efficiency of connecting rod die.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2004년도 추계학술대회 논문집
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• pp.433-438
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• 2004

The rapid machining of prototypes plays an important role in product process. Rapid Prototyping(RP) is the widespread technology to produce prototype. But, it have many problems such as shrinkage, deformation and formation occurred by hardening of resin and stair shaping, On the contrary, high speed machining(HSM) technology has many advantages such as good quality, low cost and rapid machining time. Moreover, it is possible to use the material of original product. This paper presents manufacture of trial product by HSM and optimization of machining condition for high productivity in the view of manufacturing time and average error. For example, propeller is machined by the surface machining of thin surface parts. Experiments are designed of machining conditions by Latin Square method and machining condition is optimized and selected by ANOVA

• 대한기계학회:학술대회논문집
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• 대한기계학회 2003년도 추계학술대회
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• pp.1858-1863
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• 2003

The properties of a machine tool greatly affect machining quality since a machine tool has large variance in its features. Machine tool makers want to find best machining condition with the one that they have built. Machine builders need to develop test specimen since it helps finding characteristics of machine tools when the machining properties of the specimen are analyzed. This paper develops test specimen to identify features of the main spindle, the feeding device, and the frame of a machine tool. The specimen is machined with a high speed machine and the features of the machine are analyzed with test items. They are surface roughness, overshoot in axial movement, errors in circular movement, feeding with small movement, and compensational error. This work can improve usability for a machine tool in machining practice.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1996년도 추계학술대회 논문집
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• pp.41-45
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• 1996

In order to realize the high-speed machining, the relative technologies for high speed machining tool and high speed machining are required now, The machining accuracy is influenced on the disturbance by the synchronized working conditions(cutting force, spindle Run-out, thermal deformation etc.) In this paper, the effect of spindle Run-out for the high speed machining is investigated. The results show that the spindle Run-out has a great influence on the machining accuracy in high speed machining.

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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• pp.454-459
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• 2000

The high hardened materials that are remarkable in aspects of durability have been used for die and mold industry. As the high hardened materials are hard to machine, the high-speed machining is essential to manufacture these materials. Currently, in the general turning and milling, experiments to the tool wear monitoring have studied, but those have not applied in high-speed machining. In this study, the cutting mechanism was analysed by the cutting force according to cutting conditions, and the parameters to monitor the tool wear were selected from the tendency of the cutting force and acceleration according to cutting length in the high-speed machining of the high hardened materials(STD11).

• 한국공작기계학회:학술대회논문집
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• 한국공작기계학회 2000년도 추계학술대회논문집 - 한국공작기계학회
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• pp.355-360
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• 2000

Recently, to be satisfied the consumer's demand the life cycle and the lead time of product is to be shorted. So it is important to reduce the time and cost in manufacturing prototypal mold. These days, in order to reduce the lead time and cost high speed machining is highlighted. In the paper, using the high speed machining and aluminum-7075, the fundamental experiment is implemented in the change of cutting force, machining time, surface characteristic according to the tool path. And then the prototypal mold of the automatic knob is machined.

• 한국정밀공학회지
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• 제22권10호
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• pp.99-106
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• 2005

This paper presents manufacture of mock-up by HSM and optimization of machining condition for high productivity in the view of manufacturing time and accuracy. The rapid machining of prototypes plays an important role in building mock-up. Rapid Prototyping(RP) is a technology to make prototype. But, it have many problems such as shrinkage. deformation and formation occurred by hardening of resin and stair shaping. On the contrary, high speed machining(HSM) technology has many advantages such as good quality, low cost and rapid machining time. HSM and RP is compared for machining efficiency. Experiments are designed by Latin Square Method and machining condition is optimized and selected by ANOVA. For example, propeller is machined by the surface machining of thin surface parts.

• 한국생산제조학회지
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• 제9권6호
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• pp.158-163
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• 2000

High speed machining of difficult-to-cut materials generates the concentrated thermal/frictional damage at the cutting edge of the tool and rapidly decreases the tool life. In this paper, the cutting environments, such as dry, fluid coolant, and compressed chilly air coolant, were investigated to improve the tool life. For this study, the compressed chilly air system was manufactured. The experiments were performed for various difficult-to-cut materials and various coated tools. The effectiveness of the developed methods on the basis of tool life was estimated. The results show that the cutting environment using compressed chilly air coolant provided better tool life than using the fluid coolant or using the dry.

• 한국정밀공학회지
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• 제15권9호
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• pp.135-144
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• 1998

High speed machining is a key issue in die and mold manufacturing recently. Even though this technology has great potential of high productivity. tool wear accelerated by high cutting speed to the hardened materials is other barrier. In this research, we attempted to reduce tool wear by considering tool inclination angle between tool and workpiece. The boundary lines describing machined sculptured surfaces were represented by both of cutting envelop condition and the geometric relationship of successive tool paths. Chip cross section, and cutting length could be obtained from the calculated cutting edge and the rotational engagement angle. From the simulation results, machining inclination angle of tool of $15^\circ$ was good enough from the point of tool wear and cutting force, and this value was verified through the cutting experiment of high speed ball end milling.