• Title/Summary/Keyword: 고상률

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An Investigation of the Formability of Thermoplastic Composite in Biaxial Stretch Forming (열가소성 복합재료의 2축 인장성형시 성형성에 관한 연구)

  • 이중희
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.10
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    • pp.127-134
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    • 1997
  • 열가소성 복합재료는 고상 성형법에 의해 저렴한 가격으로 부피가 튼 제품의 제조에 널리 사용될 수 있어 아주 좋은 전망을 가지고 있다. 그러나, 이러한 재료의 성형성에 대해선 아직 잘 알려지지 않았다. 본 연구의 첫번때 주안점은 2축 인장성형시 성형성에 대한 연구에 두었다. 실험에 사용된 재료는 임의의 방향으로 위치한 유리 섬유를 중량비로 20, 35, 40% 함유한 폴리프로필렌이다. 성형시험은 75 .deg. C 에서 150 .deg. C 사이의 온도에서 행했으며, 펀치 속도는 0.01cm/sec 와 1cm/sec 에서 행했다. 2축 인장성형에서 측정된 한계 변형률(Limiting Strain)은 Marciniak 불완전성 (Imperfection) 이론에 근거한 예견치외 비교되었다. 이론치와 실험치가 잘 일치함을 보였으며, 성형한계선도(Forming Limit Diagram) 로써 결과들을 요약하였다. 성형한계 변형률은 성형온도와 성형속도에 의해 크게 영향을 받는다는 것을 보인다. 이러한 결과들은 적절한 성형조건이 선택된다면 열가소성 복합재료의 인장성형은 실제 상업적으로 이용하기에 충분한 성형성을 갖는다는 것을 보인다.

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A Study on the Impact Properties of Solid-phase Formed Glass Fiber Reinforced Thermoplastic Composite (유리섬유 강화 열가소성 복합재료 고상 성형품의 충격특성에 관한 연구)

  • 이중희;정광진;최창근
    • Composites Research
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    • v.12 no.6
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    • pp.8-14
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    • 1999
  • This research is focused on the investigation of impact strength and the microscopic observation of material behavior of glass fiber reinforced polypropylene in solid phase forming. The fiber weight per-centage of the composite materials was 20%, 30% and 40%. The solid-phase formed specimens were pre-strained to 10%,20%. and 30% strain levels. The forming temperatures of specimens were $100^{\circ}C$, $125^{\circ}C$ and $150^{\circ}C$. Izod impact test was performed with unnotched specimens. With increasing the glass fiber content ; the impact strength was increased.

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The Influence of Effective Strain on the Globular Microstructure by SIMA Process for Semi-Solid Forging (반용융 단조를 위한 SIMA 공정에서 유효 변형률이 구상화 조직에 미치는 영향)

  • Park, H.J.;Lee, B.M.;Park, J.C.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.9
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    • pp.45-51
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    • 1997
  • For semi-solid forging, it is necessarily required to prepare a workpiece with globular microstructure. Among several processes to obtain golbular microstructure, SIMA process is very simple and advantageous with respect to equipment. This paper presents the influence of effective strain on the globularization with aluminium 2024 alloy in cold working stage by SIMA process. Upsetting and forward extrusion are tested for cold working and induction heating is also carried out for reheating to obtain golbular microstructure. Microstructure is observed with an optical microscope. And finite element simulations to obtain effective strain in cold working stage are performed by using commercial finite element code, DEFORM.

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Effect of strain-rate on deformation behavior of semi-solid material (반용융 재료의 변형거동에 대한 변형률 속도의 영향)

  • 황재호;고대철;최재찬
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1997.04a
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    • pp.777-781
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    • 1997
  • In this study, the effect of strain-rate and inital solid fraction on the deformation behaviour of semi-solid material is investigated, when semi-solid forging is performed by the process of closed-die compression using A356 alloy of which the above results can be practically applied for industrical purpose. In order to simulate densification in the deformation of semi-solid material, the semi-solid material is assumed to be composed of solid region following rigid visco-plastic material, the liquid region following Darcy's law for the liquid flow saturated in the interstitial space. Simulation results of closed-die compression and simple upsetting under different strain-rate and initial solid fraction are compared.

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Effects of the Pre-strain on Mechanical Properties of the Solid-Phase Formed Thermoplastic Composite (고상성형된 열가소성 복합재료의 성형 변형률이 기계적 특성에 미치는 영향)

  • Lee, Jung-Hui;Jo, Hyeon-Cheol;Lee, Gyeong-Yeop
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.8
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    • pp.1220-1226
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    • 2001
  • This study investigates the effects of the pre-strain level on mechanical properties of the solid-phase formed thermoplastic composite. A uniaxial solid-phase forming was performed at the temperature of 125$\^{C}$ and at the constant cross-head speed of 3mm/sec. The composite sheet was formed to various pre-strain levels of 10%, 20%, and 30%. Tension, flexural, and impact tests were carried out to characterize the material properties of a solid-phase formed part. Tensile and flexural strengths decreased with increasing the pre-strain level, while impact strength increased. Various microstructures of the formed part explained the above material behavior.

Effect of Ridge Height on the Growth and Flowering of Gypsophila paniculata (이랑높이가 안개초 생육 및 개화에 미치는 영향)

  • Cheong, Dong-Chun;Lim, Hoi-Chun;Kim, Kab-Cheol;Song, Young-Ju;Kim, Jeong-Man
    • FLOWER RESEARCH JOURNAL
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    • v.16 no.4
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    • pp.255-259
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    • 2008
  • This study was conducted to investigate the effect of ridge height (10 cm, 20 cm, 30 cm, and 40 cm) on the soil physical property, the growth and flowering characteristics of Gypsophila paniculata (cv 'Bristol Fairy') in the subalpine area. As ridge height got higher, the daily soil temperature, the soil moisture content, soil hardness, bulk density, and solid phase ratio were decreased, but porosity ratio was a little increased. In summer and autumn cultivation the blooming of ridge height 30 cm and 40 cm was slightly delayed, but their root activity, cut flower width, and yield were better than those of 10 to 20 cm ridges. And the mortality ratio of plants, rosette formation rate, and nonpaniculata inflorescence rate became lower.

Prediction of Distribution of Solid Volume Fraction in Semi-Solid Materials Based on Mixture Theory (혼합이론에 근거한 반용융 재료의 고상률 분포 예측)

  • 윤종훈;김낙수;임용택
    • Transactions of Materials Processing
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    • v.8 no.4
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    • pp.399-406
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    • 1999
  • It is more appropriate to treat that the semi-solid mixture as a single phase material that obeys incompressibility in the global sense and to analyze the liquid flow only locally than the approach based on compressible yield criteria. In the present study, a numerical algorithm of updating the solid volume fraction based on mixture theory has been developed. Finite element analysis of simple upsetting was carried out using the proposed algorithm to investigate the degree of macro-segregation according to friction conditions and compressive strain rates under the isothermal condition. The simulation results were compared to experimental results available in reference to test the validity of the currently proposed algorithm. Since the comparison results show a good agreement it is construed that the proposed algorithm can contribute to the development of numerical analysis of determining the solid volume fraction semi-solid processing.

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A Study on Strip Fabrication Processes Using Mushy State Rolling(I) (반용융 압연을 이용한 박판제조공정에 관한 연구( I ))

  • 백남주;강충길;김영도
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.2
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    • pp.584-595
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    • 1991
  • In the direct rolling processes for the mushy state alloy, a mushy state material which simultaneously contains liquid-solid phase is obtained from the exit port of stirring apparatus with a given solid fraction. This solid fraction is dependent on the temperature of within the solid-liquid range which shows to be controlled accurately by the experimental conditions for a given stirring apparatus. Rolling conditions for fabrication the fine surface strip were obtained from direct rolling experiment with mushy state alloys of Sn-75%Pb and aluminum alloy. Influence of solid fraction, rolling speed and initial roller gap on the state of strip surface and solidified structure was observed. We proposed theoretical model for prediction of rolling force, and we compared calculation result and experimental value measured with load cell.

Finite Element Analysis of Extrusion Process in Semi-Solid State (반용융 재료의 압출공정에 관한 유한요소 해석)

  • Hwang, Jae-Ho;Go, Dae-Cheol;Min, Gyu-Sik;Kim, Byeong-Min;Choe, Jae-Chan
    • Transactions of Materials Processing
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    • v.7 no.4
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    • pp.364-374
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    • 1998
  • It is the objective of this study to analyze the effect of various process variables on the quality of extruded product and extrusion force for semi-solid extrusion of Al2024 with solid phase structure of globular type by the finite element method. Process variables are initial solid fraction, ram speed, semi-angle of die, and reduction in area. The results of experiment are compared with those of simulation in order to verify the usefulness of the developed finite element program. The flow and deformation of semi-solid alloy are analyzed by coupling by coupling the deformation of porous skeleton and the flow of liquid phase. It is also assumed that initial solid fraction is homogeneous.

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