• Title/Summary/Keyword: 고무배합

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Influence of Filler Composition Ratio on Properties of Both Silica and Carbon Black-Filled Styrene-Butadiene Rubber Compounds (실리카와 카본블랙으로 보강된 SBR 고무 배합물의 특성에 보강제 조성비가 미치는 영향)

  • Choi, Sung-Seen
    • Elastomers and Composites
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    • v.36 no.1
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    • pp.37-43
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    • 2001
  • Influence of the filler composition ratio on cure characteristics and bound rubber content of the compounds and on physical properties of the vulcanizates were studied using both silica and carbon black-filled styrene-butadiene rubber (SBR) compounds with the total filler content of 80.0 phr. The bound rubber content increased slightly with increase of the silica content ratio. The viscosity also increased with increasing the silica content ratio, especially increased steeply after the silica content of 60.0 phr. The cure times obtained with a rheometer, t2, t40, and t90, are increased by increasing the silica content ratio and the cure rate decreased. The delta torque increased with the increased silica content ratio. Variation or the modulus with the silica content ratio showed a decreased trend though the delta torque increased. The tan ${\delta}$ at $60^{\circ}C$ decreased with increased of the silica content ratio.

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Characterization of NR Vulcanizates Cured by Both Sulfur and Resole (황과 레졸로 가교된 천연고무 가교물의 특성)

  • Choi, Sung-Seen
    • Elastomers and Composites
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    • v.35 no.4
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    • pp.261-271
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    • 2000
  • Physical properties of NR vulcanizates cured by both sulfur and resole were studied. Cure characteristics of the compounds were also investigated. Two types of resoles with different molecular weight distributions were employed. The scorch time of the NR compound containing the resole with a low molecular weight distribution was shorter than that of the compound containing the resole with a high one. Crosslink densities of the NR vulcanizates with a high resole content after the thermal aging at $95^{\circ}C$ decreased, while that of the vulcanizate without resole after the thermal aging at $95^{\circ}C$ increased. Though crosslink densities of the NR vulcanizates with a high resole content decreased with increasing the aging time, the moduli increased while the tensile strength and tear strength decreased.

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Effect to Fillers for FKM (Fluorocarbon rubber) Gasket in Fuel Cell Stack (연료전지 스택 가스켓용 불소고무에 있어 충전제 종류에 따른 영향)

  • Hur, Byung-ki;Kang, Dong-gug;Yoo, Il-hyuk;Lee, Dong-won;Seo, Kwan-ho;Park, Lee-soon
    • Applied Chemistry for Engineering
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    • v.19 no.1
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    • pp.86-91
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    • 2008
  • The rubber was compounded with carbon black and silica series-filler to examine the effects of the various rubber fillers on a gasket material's suitability and fuel cell stack conclusion. The evaluation of a long term heat resistance and oil resistance of the mixed rubber material was performed considering at the drive environment of PEMFC. Test results of compression set for the most influencing property of gasket showed that it was about less than 15% at long term of up to 1000 h. In this experiment, FEM analysis is carried out about the rubber material's properties depending on each filler and the stress which is produced when a gasket is contracted by using various filler. Sealing force was expected to maximum 2.5 MPa from minimum 0.2 MPa by using FEM (finite element method) at stacking gasket to gasket.

A Study on Noise Resistance and Physical Properties of NBR Rubber Materials Containing Oleamide and Aramid Chip (Oleamide 및 아라미드 칩을 첨가한 NBR 고무재료의 내소음성 및 물성 연구)

  • Kim, Hyun-Muk;Lee, Chang-Seop
    • Elastomers and Composites
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    • v.41 no.2
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    • pp.79-87
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    • 2006
  • This study are conducted for the purpose of developing rubber material with noise and crack resistance. Cure characteristics, physical properties, thermal resistance, fuel resistance, abrasion resistance, crack resistance and noise resistance of NBR compounds with the various amounts of oleamide and aramid chip were investigated. From the measurements of cure characteristics and Mooney viscosities, cure characteristics of uncured rubber showed that a torque was decreased as the amount of oleamide increased. Hardness, modulus and elongation of rubber specimens tended to be reduced gradually, however, tensile strength remained unchanged as the amount of the oleamide increased. As a testing results of heat resistance for 70 hours at $120^{\circ}C$ and oil resistance far 70 hours at $40^{\circ}C$, tensile strength and elongation were all reduced. From the TGA/DSC analysis, there was no such a change observed in thermal characteristics of rubber materials. As a result of testing basic physical properties, abrasion resistance, noise resistance and crack resistance, the optimum ratio of oleamide to NBR was found to be 3 phr, while that of aramid to NBR 227001 was 1 phr.

A Study on Oil-Seal Rubber Mixing Using ANOVA (분산분석을 이용한 오일씰 고무 배합에 관한 연구)

  • Yoon, Hyun-cheol;Choi, Ju Yong
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.11
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    • pp.69-75
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    • 2019
  • Oil seals have a great effect on transmission performance and durability. In this study, the optimal rubber mix was derived using dispersion analysis to obtain excellent oil-seal rubber properties. ANOVA was performed twice. The factors were polymers, carbon, magnesium oxide, and calcium hydroxide, which were used as four factors in ANOVA. The response factors were four items (hardness, tensile strength, elongation rate, and compression deformation) obtained through an experiment with a confidence level of 95%. In the first ANOVA, 168 tests were performed, and in the secondary ANOVA, 24 physical tests were conducted using polymers and carbon derived from the primary ANOVA. Through the ANOVA, we derived a rubber mixture recipe.

배합(配合)고무의 가황온도(加黃溫度) 계수(係數)

  • Lee, Hong-Seop
    • Elastomers and Composites
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    • v.15 no.1
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    • pp.10-12
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    • 1980
  • Mooney 점도계(粘度計)의 scorch time을 이용(利用)하여 가황온도(加黃溫度) 계수(係數)를 측정(測定)하였다. 그 결과(結果), 가황온도(加黃溫度) 계수(係數)는 온도(溫度)가 $10^{\circ}C$ 상승시(上昇時)마다 대개 $1.6\sim2.6$의 치(値)를 나타내나 가황제(加黃劑)나 촉진제(促進劑)의 종류(種類)와 량(量)에 따라 변(變)한다. 특(特)히 황일촉진제(黃一促進劑) 배합물(配合物)에서의 가황온도(加黃溫度) 계수(係數)는 배합제(配合劑)에 대한 황(黃)과 촉진제(促進劑)의 사용량(使用量)에 관계(關係)하며 그 영향은 황(黃)쪽이 크다. 또한 황(黃)은 가황온도(加黃溫度)가 $145^{\circ}C$ 근처에서 가장 활성화(活性化)되며, 가황온도(加黃溫度) 계수(係數)는 높게 된다.

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Adhesion Study of SBR-Nylon by Direct Blending Technique (직접블렌딩 방법을 이용한 SBR-나일론 접착 연구)

  • Chung, Kyung Ho;Kang, Do Kyun;Yoon, Tae Ho;Kang, Shin Young
    • Journal of Adhesion and Interface
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    • v.1 no.1
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    • pp.30-37
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    • 2000
  • This study focused on the direct blending of bonding agents (resorcinol, hexamethylenetetramine, NaOH) into rubber compound to simplify the composite manufacturing process. The mechanism of direct blending system was studied by comparing the following two cases. The one is direct blending of bonding agents into rubber compound and then allows the reaction (Case I). The other is mixing of reactant obtained by reaction of bonding agents (Case II). According to the morphology analysis, the Case II showed the clean interfacial area between bonding agents and matrix rubber, while the Case I created the new interphase under proper processing condition. Also, the optimum adhesion strength between SBR and nylon cord could be obtained with bonding agents whose molar ratios of resprcinol/hexamethylenetetramine was 1.2/1 in the recipes.

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A Study on the Vulcanization Characteristics of SBR/BR Blends Containing Reinforcing Fillers (보강성 충전제가 첨가된 SBR/BR 블렌드의 가황특성에 관한 연구)

  • Lee, Seag
    • Elastomers and Composites
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    • v.33 no.4
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    • pp.274-280
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    • 1998
  • Order of reaction, rate constant, activation energy for vulcanization reaction, crosslinking density, and elastic constant of the network produced by sulfur curing were investigated on the SBR/BR blends containing silica and carbon black under same cure system. The reaction order was shown to be first order regardless of filler types. The carbon black filled rubber compounds showed higher rate constant compared to silica filled compounds. But activation energy appeared to be same regardless of filler type and rubber blend ratio. The crosslinking density and elastic constant is higher in the carbon black filled compound compared to silica filled compounds because of strong interaction between rubber and carbon black. On the other hand, crosslinking density and elastic constant were decreased with increasing the butadine rubber content in rubber blends. From the comparison of combined sulfur content in the vulcanized rubber, sulfur content in the silica filled compound become constant 20min later after reaction initiates but sulfur content in the carbon black filled compound become constant 10min later after reaction starts. The silica compound has a longer induction time ($t_2$) and optimum cure time($t_{90}$) compared to those of the carbon black filled compound.

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A Study on UV Degradation of SBR and NR Containing Polymeric UV Stabilizer (고분자형 자외선 안정제를 함유한 SBR과 NR의 UV 노화 거동에 관한 연구)

  • Kaang, Shin-Young;Nam, Kyoung-Tae;Hong, Chang-Kook;Chae, Kyu-Ho
    • Elastomers and Composites
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    • v.41 no.3
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    • pp.182-193
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    • 2006
  • The retardation effects of a new polymeric UV stabilizer, DGEBA-HALS, on the UV degradation of SBR and NR were investigated in this study. The UV degradation behaviors of three different rubber compounds, without any photostabilizer and with commercial Cyabsorb UV-3529 and DGEBA-HALS, were compared. Also, the physical characteristics such as Young's modulus, tensile strength, blow-off deformation and crosslink density were examined. The Young's modulus was increased by UV irradiation for all samples, and the tensile strength, after UV irradiation, of the compound with UV stabilizer was better than that of the compound without stabilizer. Especially, the tensile strength of UV irradiated NR was improved by adding DGEBA-HALS. The results of blow-off deformation were in accord with those of Young's modulus. The degree of transmission of SBR compounds obtained from UV-vis transmission spectra was improved about 4% by adding the UV stabilizer. Commercial Cyabsorb UJV-3529 and DGEBA-HALS showed similar trends of transmission. The SEM photographs of SBR surface showed that the size of cracks created by UV irradiation became smaller by adding UV stabilizer. In particular, it is observed that the stabilization effect of DGEBA-HALS was better than that of commercial Cyabsorb UV-3529.

A Study on the Low Temperature Retraction of NR (가황천연고무의 저온 회복력에 관한 연구)

  • Yun, Jun-Ho;Kim, Tae-Ho
    • Elastomers and Composites
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    • v.35 no.4
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    • pp.303-310
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    • 2000
  • Low temperature retraction characteristics were investigated on the cured natural rubber with various ratios of crosslinking agents, filler and additives. The cured natural rubber product was elongated about 200% at $-40^{\circ}C$ for 24 hours and then retracted. In a definite range, the retraction was increased as the sulfur to accelerator ratio increased and as the filler contents decreased. The retraction was maximum for a definite range of amount of accelerators, plasticizer and activator. Adding some peroxide additively retraction characteristics improved and curing time got longer.

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