• Title/Summary/Keyword: 고무배합

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Wear Behavior of C/B filled NR Compounds using a Blade-type Abrader (칼날형 마모시험기를 이용한 C/B충전 NR 배합고무의 마모거동)

  • Youn, J.H.;Kaang, Shinyoung
    • Elastomers and Composites
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    • v.49 no.1
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    • pp.73-81
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    • 2014
  • Friction and wear behaviors of natural rubber(NR) compounds were investigated using a blade-type abrader. The effects of temperature, normal load, and rotation speed on wear rate were studied, and wear behaviors of deteriorated compounds were also evaluated. As the rotation speed of specimen and the normal load to specimen increased, the wear rate increased. However, as the experimental temperature increased, the frictional coefficient decreased and the wear rate decreased accordingly. It was found from the wear studies that a power-law relation works between the frictional work input and the wear rate. It was observed that the wear rate dramatically increased by the degradation of the rubber specimen. The wear pattern was developed and the bigger ridge space of the pattern was observed usually in the higher normal load applied. In determining the wear rate of rubber compound, the continuous measurements of wear distance using the blade-type abrader could be successfully used instead of intermittent measurements of wear-loss weight.

Study on the Flame Retardation and Thermal Resistance for CPE Rubber Material Added Etching By-product of Aluminum (알루미늄 엣칭부산물을 첨가한 CPE 고무재료의 난연성 및 내열성 연구)

  • Kim, Kyung Hwan;Lee, Chang Seop
    • Journal of the Korean Chemical Society
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    • v.45 no.4
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    • pp.341-350
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    • 2001
  • Aluminum Hydroxide was employed as a thermal retardent and flame retardent for Chloropolyethylene (CPE) rubbery materials which is the construction material of automotive oil cooler hose. and then cure characteristics, physical properties, thermal resistance and flame retardation of compounded rubber were investigated, and optimum mixing conditions of rubber and flame retarding agent were deduced from the experimental results. CPE rubber material which has excellent properties of chemical corrosion resistance and cold resistance and inexpensive in price was used to prepare rubber specimen. The by-product of ething, produced from the process of surface treatment of aluminum was processed to aluminum hydroxide via crushing and purification, which is characterized by XRD, PSA, SEM and ICP-AES techniques in terms of phase, size, distribution, morphology and components of particles and then mixed to CPE rubber materials in the range of 0~80 phr. Hardness, tensile strength, elongation and thermal properties of compounded rubber specimens were tested. The optimum mixing ratio of rubber to additives to give maximum effect on thermal resistance and flame retardation, within the range of tolerable specification for rubber materials, was determined to be 40 phr. The flame retardation of CPE rubber materials was found to be increased by 5 times at this mixing ratio.

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Adhesion between Rubber Compound and Copper-Film-Coated Steel Plate Prepared by Vacuum Sputtering and Substitution Plating Methods (진공증착법과 치환도금법으로 제조한 구리박막 피복철판과 배합고무의 접착)

  • Moon, Kyung-Ho;Han, Min-Hyun;Seo, Gon
    • Journal of Adhesion and Interface
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    • v.4 no.3
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    • pp.1-8
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    • 2003
  • Adhesion between rubber compound and copper-film-coated steel plate (abbreviated hereafter as copper film plate) with different thicknesses of copper film was investigated. Two different methods were employed for the preparation of the copper film plates: a substitution plating of preelectroplated zinc with copper ion and a vacuum sputtering of copper on steel plate. Adhesion strength of the copper film plates with rubber compounds was largely dependent upon the thickness of copper film, regardless of their preparation methods. The copper film plates with thinner thickness than 75 nm showed high adhesion comparable to brass, while those with thicker copper film showed poor adhesion due to excessive growth of copper sulfide at adhesion interface.

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Determination of Abrasion Rate of SBR Rubber Compounds using a Knife-blade Abrader (칼날형 마모시험기를 이용한 SBR 배합고무의 마모속도 결정)

  • Kim, Dong-Hui;Kaang, Shinyoung
    • Elastomers and Composites
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    • v.49 no.2
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    • pp.149-154
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    • 2014
  • Friction and abrasion behaviors were investigated for SBR rubber compounds reinforced by silica and carbon black. Knife-blade abrader, newly designed based on tearing energy theory, was utilized in order to evaluate the effect of frictional work on the wear rate of the rubber compounds. It was found that the power law relation between frictional work and wear rate worked, in which as the wear rate was increased as frictional work increased. The wear rate could be determined successfully using the knife-blade abrader in which a moving distance of the knife blade in the process of wearing was measured continuously, instead of intermittent measurements of weight loss by wear during experiment.

Study on Mixing Condition of the Rubber Composite Containing Functionalized S-SBR, Silica and Silane : I. Effect of Mixing Temperature (변성 S-SBR Silica-Silane 고무복합체의 배합조건에 대한 연구 : I. 배합온도의 영향)

  • Jang, Suk-Hee;Kim, Wook-Soo;Kang, Yong-Gu;Han, Min-Hyun;Chang, Sang-Mok
    • Elastomers and Composites
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    • v.48 no.2
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    • pp.94-102
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    • 2013
  • Characteristics of rubber mixture were evaluated in order to find the optimum mixing conditions of compounds containing silica and silane at various temperatures. With different mixing temperatures of 105, 120, 130, 140 and $160^{\circ}C$, the viscosity of the compound mixed at $105^{\circ}C$ showed a very high viscosity value. Compounds mixed the temperature range from at $120^{\circ}C$ to $140^{\circ}C$ showed lower viscosity than the compound mixed at $105^{\circ}C$. However, the difference was found to be small in those temperature ranges. On the contrary, at the mixing temperature of $160^{\circ}C$, the viscosity of compound increased again. Through the physical and dynamic observations, it was verified that at the mixing temperature below $120^{\circ}C$ only insufficient silica-silane reaction has been obtained. In addition, with the elevated mixing temperature of $160^{\circ}C$, Cross-linking occurred during mixing by the sulfur contained in coupling agent. In the temperature ranges from $120^{\circ}C$ to $140^{\circ}C$, because of the fast coupling reaction at higher temperature, it was thought to be more advantageous during reaction even though the trend of viscosity and dynamic mechanical property was not clear.

Elastic Response of Filled and Unfilled Green Rubbers (충전 및 미충전 미가교 고무의 탄성반응)

  • Lee, K.Y.;Shin, S.;Chung, K.H.;Yoon, T.H.;Kaang, S.
    • Elastomers and Composites
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    • v.38 no.3
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    • pp.273-280
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    • 2003
  • Elastic responses on both pure natural rubber melts with different molecular weights and the rubber compounds mixed with various types of carbon blacks were investigated in this study. Furthermore, the degree of bound rubber was measured for various carbon blacks with different sizes and structures in order to study the interaction between the rubber and carbon blacks, and to study the correlation between the interaction and the elastic responses. As a loading amount of carbon black increased, the degree of bound rubber became higher, particularly far carbon-black particles with smaller sizes and higher structures. The elastic responses of the rubber melt filled with carbon black remarkably improved, as compared with those of unfilled rubber melt, specially in carbon black showing higher contents of bound rubber. Stress relaxation was more delayed and recovery behavior became more elastic, as the molecular weight of the rubber melt increased and the size of carbon-black particles was decreased. Permanent set became higher, as the molecular weight of the rubber melts decreased and the size of carbon-black particles increased.

The Characteristics and Application of Virgin FKM Rubber/Recycled FKM Rubber Blend (재생 FKM Rubber/신재 FKM Rubber 블렌드의 특성 및 응용)

  • Park, Hyun-Ho;Lee, Chang-Seop
    • Elastomers and Composites
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    • v.40 no.2
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    • pp.104-111
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    • 2005
  • Virgin fluororubber(FKM) that is one of the highly-functionalized and expensive special rubber, and recycled FKM that is crushed by high temperature shear-crushing technique from recycled FKM were blended with the various mixing ratio to rubber blends. The cure characteristics and physical properties of these blended rubber compounds were investigated with various contents of recycled FKM and physical properties fur heat and fuels were also measured. Recycled FKM which is prepared by high temperature shear-crushing technique were blended to virgin FKM with the range of $0{\sim}50$ phr. The physical properties indicated that the rubber blend of recycled FKM with 30 phr turned out to be the best compound showing good dispersibility, heat resistance and fuel resistance and inexpensive in price.