• Title/Summary/Keyword: 고무배합물

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Dynamic Optimization of o Tire Curing Process for Product Quality (제품품질을 위한 타이어 가황공정의 동적 최적화)

  • Han, In-Su;Kang, Sung-Ju;Chung, Chang-Bock
    • Elastomers and Composites
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    • v.34 no.4
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    • pp.321-331
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    • 1999
  • The curing process is the final step in tire manufacturing whereby a green tire built from layers of rubber compounds is formed to the desired shape and the compounds are converted to a strong, elastic materials to meet tire performance needs under elevated pressure and temperature in a press. A numerical optimization procedure was developed to improve product quality in a tire curing process. First, a dynamic constrained optimization problem was formulated to determine the optimal condition of the supplied cure media during a curing process. The objective function is subject to an equality constraint representing the process model that describes the heat transfer and cures kinetic phenomena in a cure press and is subject to inequality constraints representing temperature limits imposed on cure media. Then, the optimization problem was solved to determine optimal condition of the supplied cure media for a tire using the complex algorithm along with a finite element model solver.

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Improvement of the Filler Dispersion in Silica-Filled SBR Compounds Using Low Molecular Weight Polybutadiene Treated with Maleic Anhydride (Maleic Anhydride로 처리된 저분자량 폴리부타디엔을 이용한 실리카로 보강된 SBR 배합물에서 충전제 분산성 항상)

  • Choi, Sung-Seen
    • Elastomers and Composites
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    • v.41 no.1
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    • pp.10-18
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    • 2006
  • Influence of low molecular weight polybutadiene (liquid PB) treated with maleic anhydride on properties of a silica-filled SBR compounds was studied. Silica dispersion was improved by adding liquid PB. The liquid PB treated with maleic anhydride (liquid MAPB) was found to be more effective for the improvement of silica dispersion than the liquid PB without maleic anhydride (liquid NPB). Viscosity of the SBR compound decreased by adding the liquid PB. The crosslink density decreased with increase of the liquid PB content and the cure rate became slower with increasing the liquid PB content. Considering the experimental results, it was believed that addition of small amount of the liquid PB (less than 5 phr) was desirable to improve properties of silica-filled SBR compounds.

Low Molecular Weight SBR Effect on Properties of Silica-Filled SBR Compounds (저분자량 SBR이 실리카로 보강된 SBR 배합물의 특성에 미치는 영향)

  • Park, Byung-Ho;Hong, Seong-Uk;Choi, Sung-Seen
    • Elastomers and Composites
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    • v.38 no.1
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    • pp.65-71
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    • 2003
  • Influence of low molecular weight styrene-butadiene rubber (liquid SBR) on properties of a silica-filled styrene-butadiene rubber (SBR) compounds was studied. Viscosity of the silica-filled SBR compound decreased by adding the liquid SBR. The crosslink density decreased and the cure rate became slower as the liquid SBR content increased. The modulus and tensile strength decreased while the elongation at break became longer by increasing the liquid SBR content. The abrasion losses were nearly the same irrespective of the liquid SBR content. This might be due to the improvement of silica dispersion by adding the liquid SBR. Considering the experimental results, it was believed that addition of small amount of the liquid SBR (less than 5 phr) was desirable to improve properties of silica-filled SBR compounds.

Influence of Inorganic Filler on Properties of EPDM Compounds (무기 충전제가 EPDM 배합물의 특성에 미치는 영향)

  • Choi, Sung-Seen;Kim, Ok-Bae
    • Elastomers and Composites
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    • v.46 no.2
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    • pp.138-143
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    • 2011
  • EPDM compounds and vulcanizates containing inorganic filler such as talc, calcium carbonate, or clay as well as carbon black were prepared, and the influence of inorganic filler on properties of the EPDM compounds and vulcanizates were investigated. The bound rubber contents did not significantly increase even though the inorganic filler was added. There were big aggregates in the EPDM samples with high loading inorganic filler. By adding the inorganic filler, the cure times tended to increase and the delta torque decreased. The modulus were on the whole decreased, whereas the elongation at break, tensile strength, and tear strength were increased by adding the inorganic filler. The decreased modulus and increased elongation at break can be explained with the decreased delta torque, the increases of tensile strength and tear strength can be explained with the increased elongation at break. By adding the inorganic filler, level of reinforcing in the EPDM compounds did not increase and the crosslink density decreased.

Adhesion Study of SBR-Nylon by Direct Blending Technique (직접블렌딩 방법을 이용한 SBR-나일론 접착 연구)

  • Chung, Kyung Ho;Kang, Do Kyun;Yoon, Tae Ho;Kang, Shin Young
    • Journal of Adhesion and Interface
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    • v.1 no.1
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    • pp.30-37
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    • 2000
  • This study focused on the direct blending of bonding agents (resorcinol, hexamethylenetetramine, NaOH) into rubber compound to simplify the composite manufacturing process. The mechanism of direct blending system was studied by comparing the following two cases. The one is direct blending of bonding agents into rubber compound and then allows the reaction (Case I). The other is mixing of reactant obtained by reaction of bonding agents (Case II). According to the morphology analysis, the Case II showed the clean interfacial area between bonding agents and matrix rubber, while the Case I created the new interphase under proper processing condition. Also, the optimum adhesion strength between SBR and nylon cord could be obtained with bonding agents whose molar ratios of resprcinol/hexamethylenetetramine was 1.2/1 in the recipes.

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Measurement of Mechanical Material Properties of Rubber Compounds Sampled from a Pneumatic Tire (타이어에서 채취한 고무배합물의 기계적 물성 측정)

  • 김용우;김종국
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.404-409
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    • 2002
  • Pneumatic tires usually contain a variety of rubber compositions, each designed to contribute some particular factor to overall performance. Rubber compounds designed for a specific function will usually be similar but not identical In composition and properties. Since 1970`s finite element analysis of tire has been performed extensively, which requires some energy density functions of rubber components of a tire. The conventional Mooney-Rivlin material model is one of the description that is commonly used in the analysis of tire. In this paper, we report the two material constants of gooney-Rivlin material model for some rubber compounds of a real pneumatic tire, which are obtained through uniaxial tension test.

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Characteristics of Silicone Rubber Polymer Insulator According to Variation of Materials (소재의 변화에 따른 실리콘 고무 폴리머 애자의 특성 연구)

  • Park, Hoy-Yul;Kang, Dong-Pil;Ahn, Myeong-Sang;Myung, In-Hae
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.05e
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    • pp.27-30
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    • 2003
  • 옥외 절연물은 환경에 의한 오염과 수분에 의한 젖음 현상이 항상 발생하므로 폴리머 애자의 하우징 재료의 전기방전에 대한 열화내성과 우수한 발수성의 장기간 유지특성은 제품의 장기성능에 있어서 매우 중요한 물성이다. 실리콘 고무는 내열성, 내후성, 산화안정성, 발수성 및 내오염성 동 절연소재로서 우수한 특성을 가지고 있지만 하우징 표변에서의 방전이 발생될 때 옥외절연물에서의 성능은 실리콘 고무의 배합처방에 따라서 많은 차이가 나고 있다. 본 연구에서는 내트래킹 agent인 ATH의 첨가량의 변화에 따른 재료의 특성을 조사하고, 그 특성이 실리콘 고무 폴리머 애자의 특성에 미치는 영향을 조사하였다. ATH의 첨가량에 따라서 내아크성, 내트래킹성 및 표면 발수성을 조사하였고, 폴리머 애자를 내트래킹 휠 시험 및 선행오손 후 섬락전압을 측정하였다.

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Influence of Amine Base Dispersing Agent on Properties of Silica Filled Rubber Compounds (아민계 분산제가 실리카 고무배합물의 물성에 미치는 영향)

  • Park, Sung-Soo;Kil, Sang-Gyu;Jang, Byung-Man;Song, Ki-Chan;Kim, Su-Kyung
    • Polymer(Korea)
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    • v.25 no.4
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    • pp.503-511
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    • 2001
  • Present silica dispersing agents are based mainly on fatty acid derivatives of Zn, K and mixture of fatty acid and metallic soaps are used to increase activity. The viscosity of silica filled rubber is lowered by Zn-K soap type silica dispersing agent, thus fluidity of hydrocarbon chains and processibility is improved. Silica dispersing agent should not exert an influence on chracteristics of vulcanization. But scorch and curing time is shortened by Zn-K soap type silica dispersing agent. A newly developed silica dispersing agent, which is a nonmetal type agent, reduced the viscosity and hardness of silica compounding rubber, and the highly increased degree of dispersion of silica is caused by interaction of silica and rubber. Also it did not affect the curing characteristics and scorch stability of silica compounding rubber.

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복합실험계획(複合實驗計劃)에 의한 투명(透明)창배합실험(配合實驗)

  • Lee, Jin-Taek;Jo, Hyeon-Ung;Yeo, Jeong-U
    • Elastomers and Composites
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    • v.11 no.2
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    • pp.130-135
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    • 1976
  • 복합실험 계획에 의란 투명창배합물의 물성(物性)을 측정하여 각변량인자(各變量因子)에 대(對)한 응답계수(應答係數)를 구하고 F 검정(檢定)에 따라서 응답함수의 유의성(有意性)을 조사한 후 각인자(各因予)에 대한 효과(效果)를 비교하였다.

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A Study on Physical Properties and Life Time Prediction of ACM Rubber for Automotive Engine Gasket (자동차 엔진 개스킷용 아크릴 고무의 물리적 특성과 수명 예측에 관한 연구)

  • Lee, Hyung-Seok;Do, Jong-Hwan;Ahn, Won-Sool;Kim, Cheol
    • Elastomers and Composites
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    • v.47 no.3
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    • pp.254-258
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    • 2012
  • Material characteristics and the prediction of life time of polyacrylic rubber (ACM) for automotive engine gasket were studied. Two kinds of ACM rubber compounds, having chlorine cure-site and carboxyl cure-site, were made with optimum formulations and the properties of each materials were examined. As a test results for the thermal properties and compression set, which are very important in the application for the automotive engine gasket, the compound using ACM with carboxyl cure-site was evaluated as having a better characteristics than that of ACM with chlorine cure-site. Arrhenius relationship based on time-temperature superposition principle (TTSP) was obtained through the accelerated heat aging test to predict the useful life-time for the compound using ACM with carboxyl cure-site.