• 제목/요약/키워드: 계장화샬피충격시험

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벌크 아몰퍼스 금속의 충격파괴 거동 평가를 위한 미소 샬피 시험편을 사용한 계장화 충격 시험법 (Instrumented Impact Test using Subsize Charpy Specimen for Evaluating Impact Fracture Behavior in Bulk Amorphous Metals)

  • 신형섭;고동균;정영진;오상엽;김문생
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.101-106
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    • 2003
  • In order to investigate the mechanical behavior of newly developed materials, the evaluation of mechanical properties using small-size specimen is essential. For those purposes, an instrumented impact testing apparatus, which provides the load-displacement curve under impact loading without oscillations, was devised. To develop the test procedure with the setup, the impact behaviors of various kinds of structural materials such as S45C, SCM4, Ti alloys (Ti-6V-4Al) and Zr-based bulk amorphous metal, were investigated through the instrumented Charpy V-notch impact tests. The calibrations of the dynamic load and displacement that was calculated based on the Newton' second law were carried out through the quasi-static load test and the comparison of a directly measured value using a laser displacement meter. Satisfactory results could be obtained. The crack initiation and propagation processes during impact fracture could be well divided on the curve, depending on the intrinsic characteristic of specimen tested; ductile or brittle. The absorbed impact energy in Zr-basd BAM was largely used for crack initiation not for crack propagation process. The fracture surfaces under impact loading showed different feature when compared with the static cases.

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계장화 샬피 충격시험에 의한 동적 파괴거동 해석 (Analysis of Dynamic Fracture Behavior by Using Instrumented Charpy Impact Test)

  • 이억섭;김선용;홍성경
    • 한국정밀공학회지
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    • 제12권12호
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    • pp.64-71
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    • 1995
  • This investigation evaluates dynamic fracture characteristics of two alloy steels (STD-11 and STS-3) and a gray cast iron (GC-30). The dynamic fracture toughness of crack initiation and some of the dynamic fracturing characteristics were evaluated by using the instrumented Charpy impact testing procedures. It was found from experimental results for three kinds of materials that inertia force is directly proportional to impact velocity. The duration time of inertia force was found to be constant regardless of impact velocities in steel specimens.

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계장화 샬피충격시험을 이용한 WC-Co 초경합금의 동적 균열개시인성치 결정 (Determination of Dynamic Crack Initiation Toughness Using Instrumented Charpy Impact Test in WC-Co Alloy)

  • 이억섭;박원구;홍성경;윤경수
    • 대한기계학회논문집
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    • 제19권3호
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    • pp.688-696
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    • 1995
  • Cemented carbides, best known for their superior mechanical properties such as high strength, high hardness and high wear resistance, have a wide range of industrial applications including metal working tools, mining tools, and wear resistance components. The cobalt has been used as a binder in the WC-based hard composites due to its outstanding wetting and adhesion characteristics even though its expensiveness. Therefore many studies attempted to find a better substitute for cobalt as binder to decrease production costs. This investigation is a pre-step to study dynamic fracture characteristic evaluation of a WC-Co hardmetal were evaluated by using the instrumented Charpy impact testing procedures. It was found that the dynamic characteristics of used strain amplifier were very important experimental factors to extract valid dynamic fracturing data in WC-Co specimens. It was suggested by showing some experimental examples that when we wished to evaluate dynamic fracture toughness for cemented carbide composites by using the instrumented Charpy impact testing procedure, a careful attention must be given to obtain valid results.

계장화 충격시험법에 의한 구조용강 용접부의 동적 파괴인성에 관한 연구 (A Study on the Dynamic Fracture Toughness of Welding Structural Steels by Instrumented Impact Testing)

  • 김헌주;김경민;윤의박
    • Journal of Welding and Joining
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    • 제11권1호
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    • pp.42-51
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    • 1993
  • In this study, investigations were conducted in calculating parameters of elastic-plastic fracture mechanics using single specimen. The validity of these testing methods was judged by the confirmation of multiple specimen method of stop block test. The results were as follows: In order to measure a fracture toughness using the instrumented impact test, two general requirement must be considered; One, setting up proper impact velocity considered the effect of loading and the other, the necessity of low blow test for obtaining true energy by the compliance correction. It was possible to detect a crack initiation point by calculating the compliance changing rate from a load-defection curve. Criterion of a stable crack growth, $T_{mat}$ could be estimated by using key-curve method for a base metal. and combining Kaiser's rebound compliance with Paris-Hutchison's $T_{appl}$ equation for the brittled zone of welding heat affected.at affected.d.

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계장화 샬피 충격시험에 의한 동적 피괴거동 해석

  • 이억섭;김선용;홍성경
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1995년도 춘계학술대회 논문집
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    • pp.578-584
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    • 1995
  • This investigation evaluates dynamic fracture characteristics of two alloy steels (STD-11 and STS-3 and a gray cast iron (GG-30). The dynamic crack initiation fracture toughness and some of the dynamic fracturing characteristics were evaluated by using the instrumented Charpy impact testing procedures. It was found from experimental results that inertia force strongly depends on impact velocity. The duration of inertia force was constant regardless of impact velocities in steel specimens.

LNG 저장탱크용 재료의 극저온 충격특성과 파면해석 (Impact Properties and Fractography of Structural Materials for LNG Tank at Cryogenic Temperatures)

  • 신형섭;이해무;신주영;박종서
    • 한국가스학회지
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    • 제2권1호
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    • pp.99-106
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    • 1998
  • 최근 환경오염 문제와 관련하여 청정연료로 수요가 증가하고 있는 액화천연가스(LNG)의 저장탱크 및 운반선 등 연료 저장 설비, 초전도이용 관련 기기와 같은 저온용 설비 및 기기가 증가하고 있고 대형화의 추세를 보이고 있다. 특히 액화천연가스(LNG)의 수요급증에 따라 이의 운송 및 저장에 필요한 재료의 수요가 증가하면서 극저온재료에 대한 관심이 높아지고 있다. LNG저장조의 대형화에 따라, 설계강도상의 검토는 물론, 사용재료의 특성, 가공성 및 용접 둥의 시공법을 비롯하여 품질관리 면까지 충분한 검토가 필요하다. 특히 LNG를 저장하는 내조재료에 대하여는 모재 및 용접부의 제반 특성을 파악하여 저온에서 취성파괴에 대한 안전성을 확인해 둘 필요가 있다. 본 연구는, LNG 저장 탱크의 안전성 평가시 필요한 재료물성 데이터 중 파괴인성의 측정 기반 기술을 확보하고, 현재 국내에서 사용되고 있는 LNG 저장탱크용 재질(SUS304L강, Al합금 및 $9\%$ Ni강)에 대하여 77 K 및 173 K에서 계장화 샬피충격시험을 실시하여 온도에 따른 충격파괴특성 및 파면해석을 실시하여, 안전성 평가에 필요한 기초 자료를 확보하는 것을 주목적으로 한다. 계장화샬피충격파괴시험결과, $9\%$니켈강의 경우 온도저하에 따라 77K까지는 인성의 저하정도가 적어 우수한 파괴저항을 나타내었다. 계장화 장치에 의해 얻어진 하중-처짐 곡선으로부터, 온도가 173 K에서 77 K로 저하함에 따라 최대하중은 증가하였으나 에너지는 오히려 감소하였다. 또한 균열개시에 쓰여진 에너지보다 균열진전에 쓰여진 에너지가 높게 나타났다. A5083의 경우 합금강재에 비해 충격흡수에너지값이 낮고 저온 특유의 갈라짐 현상을 볼 수 있었다. SUS304L재의 경우 균열개시에 쓰여지는 에너지가 높게 나타났고, 균열진전에 따른 에너지는 거의 나타나지 않아 균열개시 후 비교적 평탄한 파단면을 나타내는 파면관찰 결과와 일치하는 거동을 나타내었다.

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유효 $K_{1d}$ 산정을 위한 샬피 충격시험편의 노치형상에 관한 연구 (An Evaluation of Notch Shpae for Estimation of Available $K_{1d}$ by Instrumented Charpy Impact Test)

  • 우창기;강동명;이하성
    • 한국자동차공학회논문집
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    • 제7권6호
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    • pp.135-143
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    • 1999
  • This investigation evaluates effects of notch depth, fatigue precrack length and side groove in impact specimen for estimation of a valid K1d by instrumented Charpy impact test. Specimen material is 6005-T6. for notch depth 2.0mm and 2.5mm specimens or within about 2mm fatigue precrack length with notch depth 2.0mm and 2.5mm specimens or within about 2mm fatigue precrack length with notch depth 2.0mm , dynamic fracture toughness [$K_{1d,(1)}$] obtained by crack initiation load($P_m$) should be used. Dynamic fracture toughness of side grooved specimens are overestimated to that of standard impact specimen about 15 %-20%. It is confirmed that the formula of dynamic fracture toughness obtained by impact absorbed energy is inappropriate for ductile materials.

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스트레인게이지법을 이용한 동적응력확대계수 평가 (Evaluation on dynamic stress intensity factor using strain gage method)

  • 이현철;김덕희;김재훈;문순일
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2000년도 추계학술대회논문집A
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    • pp.304-309
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    • 2000
  • Strain gage method is used to evaluate the mode I dynamic stress intensity factor of marging steel(18Ni) and titanium alloy(Ti-6A1-4V). To decide the best strain gage position on specimen, static fracture toughness test was performed. Then instrumented charpy impact test and dynamic tensile test was performed by using strain gage method for evlauating dynamic stress intensity factor. Strain gage signals on the crack tip region are used to calculate the stress intensity factors. It is found that strain gage method is more useful than method by using load which is obtained from impact tup to assess dynamic characteristics such as dynamic stress intensity factor.

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매우 취성인 재료의 동적 파괴인성치 결정법 (Determination of Dynamic Fracture Toughnesses for very Brittle Materials)

  • 이억섭;전현선
    • 한국정밀공학회지
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    • 제14권12호
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    • pp.160-165
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    • 1997
  • The instrumented Charpy impact test is generally used to evaluate the dynamic fracture toughnesses for varying engineering materials. However, the test is known to be difficult to evaluate the dynamic fracturetoughnesses for very brittle materials because of the small crack initiation load which may be engulfed by the inertia load of the instrumented tup. To evaluate the dynamic fracture toughnesses of very brittle materials, such as chalk or plaster,it is thus, necessary to develop a load sensitive instrumented tup. In this study, a polymer tup, which has very small Young's modulus comparing to one of the conventional steel tup, is used for the instrumented Charpy impact test, and a proper testing method to evaluate the dynamic fracture behavior of very brittle materials is developed. The results show that the developed method can measure rapidly changing loads from the moment of contact between the tup and the specimen to dynamic crack initiation of the very brittle materials.

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