• Title/Summary/Keyword: 거칠기모델

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정면밀링작업에서 가공면의 형상예측에 관한 연구

  • 백대균;김희술
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1995.04b
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    • pp.131-136
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    • 1995
  • 최근 기계가공이 CAD/CAM화되고 가공기술이 고정밀화, 고능률화 되어감에 따라 절삭공정에 대한 정확한 모델이 필요하다. 절삭공정에서 공작물의 정밀도나 가공능률에가장 큰 영향을 미치는 것이 절삭력과 표면거칠기로서 이의 해석을 위해서 절삭력 모델과 표면거칠기 모델이 사용되고 있다. 본 연구에서는 정면밀링가공에서 인서 트 초기오차와 날의 형상을 고려하여보다 쉬운 표면조도 모델을 세우고, 절삭과정을 진동계로 모델링하여 3차 원 동적 표면형상을 예측하고자 한다. 도한 본 모델을 이용하여 정면밀링작업에서 최적의 절삭조건을 찾고자 한다. 밀링가공에서 표면조도는 날딩 이송과 함께 인서트 초기위치오차에 의하여크게 좌우 되기 때문에 최적 의 이송을 찾아서 알맞은 표면조도를 얻고 절삭효율을 높이기는 힘들다. 따라서 본 연구에서 개발한 표면조도 모델을 이용하여 최적의 이송을 찾아서 목적에 합당한 표면조도를 얻고, 또한 절삭효율도 높일 수 있는 방법을 제시하고자 한다.

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Turbulent Fluid Flow and Heat Transfer in Concentric Annuli with Square-Ribbed Surface Roughness (사각돌출형 표면거칠기가 있는 이중동심원관 내의 난류유동과 열전달)

  • 안수환;이윤표;김경천
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.5
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    • pp.1294-1303
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    • 1993
  • The fully developed turbulent momentum and heat transfer induced by the square-ribed roughness elements on the inner wall surface in concentric annuli is studied analytically based on a modified turbulence model. The analytical results of the fluid flow is verified by experiment. The resulting momentum and heat transfer are discussed in terms of various parameters, such as the radius ratio, the relative roughness, the roughness density, fluid Reynolds number and for heat transfer, fluid Prandtl number. The study demonstrates that certain artificial roughness elements may be used to enhance heat transfer rates with advantages from the overall efficiency point of view.

Modeling of plamsa etch process using a radial basis function network (레이디얼 베이시스 함수망을 이용한 플라즈마 식각공정 모델링)

  • Park, Kyoung-Young;Kim, Byung-Whan;Lee, Byung-Teak
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.07b
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    • pp.1129-1133
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    • 2004
  • 반도체공정 최적화에 소요되는 시간과 경비를 줄이기 위해 신경망 모델이 개발되고 있다. 주로 역전파 신경망을 이용하여 모델이 개발되고 있으며, 본 연구에서는 Radial Basis Function Network (RBFN)을 이용하여 플라즈마 식각공정 모델을 개발한다. 실험데이터는 유도결합형 플라즈마를 이용한 Silicon Carbide 박막의 식각공정으로부터 수집되었다. 모델개발을 위해 $2^4$ 전인자 (full factorial) 실험계획법이 적용되었으며, 모델에 이용된 식각응답은 식각률과 atomic force microscopy로 측정한 식각표면 거칠기이다. 모델검증을 위해 추가적으로 16번의 실험을 수행하였다. RBFN의 예측성능은 세 학습인자, 즉 뉴런수, width, 초기 웨이트 분포 (initial weight distribution-IWD) 크기에 의해 결정된다. 본 연구에서는 각 학습인자의 영향을 최적화하였으며, IWD의 불규칙성을 고려하여 주어진 학습인자에 대해서 100개의 모델을 발생하고, 이중 최소의 IWD를 갖는 모델을 선택하였다. 최적화한 식각률과 표면거칠기 모델의 RMSE는 각기 26 nm/min과 0.103 nm이었다. 통계적인 회귀모델과 비교하여, 식각률과 표면거칠기 모델은 각기 52%와 24%의 향상된 예측정확도를 보였다. 이로써 RBFN이 플라즈마 공정을 효과적으로 모델링 할 수 있음을 확인하였다.

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Development of Prediction Model and Parameter Optimization for Second-Generation Magnetic Abrasive Polishing of Magnesium Alloy (마그네슘 합금강의 제2세대 자기연마에서 표면거칠기 예측모델 개발)

  • Kim, Sang-Oh;Lee, Sung-Ho;Kwak, Jae-Seob
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.4
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    • pp.401-407
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    • 2011
  • The conventional method of magnetic abrasive polishing is not suitable for non-magnetic materials because such polishing is basically possible when magnetic force exists and the magnetic force in non-magnetic materials is very low. The installation of an electromagnet under the working area of a non-magnetic material, which is called second-generation magnetic abrasive polishing in this study, can enhance the magnetic force. Experimental evaluation and optimization of process parameters for polishing magnesium alloy steel was performed by adopting the design of experiments and the response surface method. The results indicated that the intensity of the magnetic force and spindle speed are significant parameters that affect the improvement of surface roughness. A prediction model for the surface roughness of the magnesium alloy steel is developed using the second-order response surface method.

Influence of Modelling Approaches of Diffusion Coefficients on Atmospheric Dispersion Factors (확산계수의 모델링방법이 대기확산인자에 미치는 영향)

  • Hwang, Won Tae;Kim, Eun Han;Jeong, Hae Sun;Jeong, Hyo Joon;Han, Moon Hee
    • Journal of Radiation Protection and Research
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    • v.38 no.2
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    • pp.60-67
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    • 2013
  • A diffusion coefficient is an important parameter in the prediction of atmospheric dispersion using a Gaussian plume model, and its modelling approach varies. In this study, dispersion coefficients recommended by the U. S. Nuclear Regulatory Commission's (U. S. NRC's) regulatory guide and the Canadian Nuclear Safety Commission's (CNSC's) regulatory guide, and used in probabilistic accident consequence analysis codes MACCS and MACCS2 have been investigated. Based on the atmospheric dispersion model for a hypothetical accidental release recommended by the U. S. NRC, its influence to atmospheric dispersion factor was discussed. It was found that diffusion coefficients are basically predicted from a Pasquill- Gifford curve, but various curve fitting equations are recommended or used. A lateral dispersion coefficient is corrected with consideration for the additional spread due to plume meandering in all models, however its modelling approach showed a distinctive difference. Moreover, a vertical dispersion coefficient is corrected with consideration for the additional plume spread due to surface roughness in all models, except for the U. S. NRC's recommendation. For a specified surface roughness, the atmospheric dispersion factors showed differences up to approximately 4 times depending on the modelling approach of a dispersion coefficient. For the same model, the atmospheric dispersion factors showed differences by 2 to 3 times depending on surface roughness.

Prediction the surface profile in the single point diamond turning (정밀 선삭가공에서의 표먼거칠기곡선 예측)

  • Yoon, Young-Sik;Lee, Sang-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.11 no.5
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    • pp.189-198
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    • 1994
  • The achievable machining accuracy depends upon the level of the micro-engineering, and the today's accuracy targets are dimensional tolerances in the order of 10nm and surface roughness in the order of 1nm. Such requirements cannot be satisfied by the conventional machining processes. Single point diamond turning is the one of new techniques which can produce the parts with such accuracy limits. The aims of this thesis are to get a better understanding of the complex cutting process with a diamond tool and, consequently, to develope a predicting model of a turned surface profile. In order to predict the turned surface profile, a numerical model has been developed. By means of this model, the influence of the operational settings-the material properties of the workpiece, the geometry of the cutting tool and the dynamic behaviour of the lathe-and their influences via the cutting forces upon the surface roughness have been estimated.

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Tactile Sensibility Factors of Traditional Silk Fabrics (전통 견직물의 촉각적 감성요인)

  • Yi, Eun-Jou
    • Science of Emotion and Sensibility
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    • v.10 no.1
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    • pp.99-111
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    • 2007
  • In order to identify tactile sensibility factors of traditional silk fabrics and to provide prediction models for the sensibility factors by mechanical properties, seventeen different traditional silk fabrics were evaluated in terms of both tactile sensation and sensibility by using a modified magnitude estimation line scale Gongdan and Newttong with lower values for surface roughness(SMD), bending rigidity(B), and compression resilience(RC) were rated as softer, smoother, fluffier, and more pliable in tactile sensation than any other traditional silk fabrics whereas Nobangju haying higher B, SMD, and tensile resilience(RT) was touched as crisper, more rustling, and springier. Three different tactile sensibility factors including 'Feminine', 'Natural', and 'Casual' were obtained significantly by grouping fifteen different tactile sensibility descriptors. In the prediction models sensibility 'Feminine' was explained positively by SMD, which was supported by the fact that both Gongdan and Newtton were perceived as more feminine. Sensibility 'Natural' that was felt stronger as for Myoungju and Sa was predicted negatively by both fabric thickness(T) and RT. Finally, RC, elongation at maximum load (EM), and T predicted sensibility 'Casual' negatively, which results in its higher factor scores for Myoungju and Shantung, respectively.

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Estimation of Actual Evapotranspiration using Multi-Satellite Data over Korea Peninsula (다중 위성 자료를 이용한 한반도에서의 실제 증발산량 산출에 관한 연구)

  • Lee, Min-Ji;Han, Kyung-Soo;Kim, In-Hwan
    • Journal of Korean Society for Geospatial Information Science
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    • v.19 no.4
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    • pp.145-151
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    • 2011
  • Evapotranspiration (ET) is an important process acrossa wide range of disciplines, including ecology, hydrology and meteorology.In this study, daily actual evapotranspiration (ETa) is based energy balance equation and considering high surface roughness length to estimate. This study was used variety of satellite data and ground observation data in Korea Peninsula from 1 January to 31 December 2009. In this study, sensible heat flux is one of the important parameters of ETa. Measurements of sensible heat flux are, however, complex and can't be easily obtained. So this study was used an empirical coefficient B to simplify estimate of sensible heat flux. The coefficient B in the ETa model requires a careful definition of aerodynamic resistance. So this study proposed ETa model considering aerodynamic resistance and high surface roughness length. This study was conducted validation in comparison of the proposed daily ETa results with Priestley-Taylor ETp.

Roughness Model for the Plunge Grinding Process (플런지 연삭공정을 위한 거칠기 모델)

  • Choi, Jeong-Ju
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.18 no.5
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    • pp.443-448
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    • 2009
  • The roughness models have developed to describe the grinding behaviour and predict the final quality of workpiece. The model forms of the plunge grinding process are generally established with initial and steady state model form in accordance with the accumulated metal removal. The steady state roughness model form are based on the grinding condition and specific parameters are used to show the influence of it according to the grinding process such as the equivalent chip thickness and accumulated metal removal. However, the models have been developed in past are not considered the effect of changing the grinding conditions in the same batch. In this paper, the roughness model form to consider the effect of changing grinding condition is proposed and the performance of proposed model is evaluated based on the experimental results.

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Fully Developed Turbulent Flow in Roughened Concentric Annuli : Experiment and Analysis (거친환형관내의 완전히 발달된 난류유동 : 실험과 해석)

  • Ahn, S.W.
    • Journal of Power System Engineering
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    • v.4 no.2
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    • pp.17-24
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    • 2000
  • 직경비가 0.26, 0.39, 그리고 0.56인 경우 거칠기를 내벽면에, 외벽면에, 그리고 양벽면에 각각 설치한 동심환형관에서 완전히 발달된 난류유동에 대한 거칠기 효과를 실험과 이론으로 해석하였다. 그리고 거칠기 효과를 정량적으로 파악하기 위해 양벽면 모두 매끈한 환형관의 경우도 포함하였다. 실험에서 마찰계수를 구하는데 필요한 속도분포와 전단응력들은 피토튜브와 X-형 열선풍속계를 사용하였다. 이론 해석은 수정대수 난류모델을 사용하였고 그 결과를 이론값과 비교하여 아래의 결론을 얻었다. 1) 무디다이어그램 (Moody diagram)은 거칠기가 설치된 이중관에는 적용할 수 없음을 보였다. 2) 경우(c) 와 (d)에서는 반경비가 클수록 반드시 마찰계수가 증가하지 않았다. 3) 4개의 경우중 거칠기로 인해 마찰계수가 증가하는 크기의 순서는 경우(d)가 가장 컸고 경우(a)가 가장 작았다.

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