• 제목/요약/키워드: 개방형 CNC

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차세대 STEP-NC 기술

  • 서석환
    • 한국전자거래학회:학술대회논문집
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    • 한국전자거래학회 2000년도 종합학술대회발표논문집
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    • pp.137-149
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    • 2000
  • ㆍ STEP-NC : ISO 14649 부문 - CAO/CAPP/CAM과 다양한 CNC application을 대상 - CAD/CAM 도메인과 CNC를 연결시킴으로서 상위 정보와 shop floor 정보의 information highway 개통 의의 - IMS Project의 일환으로 Aachen대학을 중심으로 현재는 문법의 제정 단계 - 수년내에 ISO 14649는 새로운 CNC 표준언어로 확정 확실시 ㆍ STEP-NC: 제어기 부문 - ISO 14649 정보를 활용하면 다양한 지적기능을 보유하는 자율제어 시스템 구축가능 - 개방형 제어구조가 권역별로 제시되고 구현되고 있는 단계 - ISO 14649 정보에 기반한 지적제어기는 아직 미달의 연구과제 ㆍ 파급효과 및 대응 (국제적인 기술경쟁력 확보) - CAD/CAM 시스템에의 ISO 14649 포용 필요 - CNC 제어기의 ISO 14649 판독 능력 필요 - ISO 14649에 기반 한 지적제어기의 구현에 관한 연구 필요 - 적극적인 International Interface 필요 - 방대한 연구: 산학연의 연구 개발과 국가적인 정책 배려 필요

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개방형 수치제어 장치를 위한 범용 NURBS 보간기 (An universal NURBS interpolator for an architectured CNC controller)

  • 강성균
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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    • pp.656-659
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    • 1996
  • An universal NURBS interpolation for an open architectured CNC controller is proposed in order to unify internal data structure and algorithm of different interpolations such as linear, circular and spline, and to intelligently interface CAD database of the various workpiece contour. Furthermore, NURBS interpolation may result in better surface roughness and high speed machining due to the continuous generation of cutter movement. The mathematical manipulation of NURBS is presented and the practical implementation on the CNC controller of a lathe is discussed for real machining. The comparison between a computer design and workpieces machined on a lathe shows the feasibility of the NURBS interpolation format as an universal interpolation scheme.

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초고속 태핑머신 개발 (Tapping Machine of World′s Fastest Speed)

  • 김선호;김동훈;김선민;이돈진;이선규;안중환;이상규
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.382-386
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    • 2002
  • The tapping is machining process that makes a female screw on the parts to be assembly together. It is used for the high-speed tapping machine with synchronizing function for the high productivity. This paper describes the development of the ultra high-speed tapping machine with 10,000rpm. The key factors in the tapping speed are the acceleration/deceleration velocity and the synchronizing errors between the spindle motor and feeding motor. To minimizing acceleration/deceleration time, the low inertia spindle with synchronous built-in servo motor is developed. To minimizing synchronizing errors, the tapping cycle algorithm under open architecture CNC environment is optimized. The developed tapping machine has 0.13sec/10,000rpm in acceleration/deceleration time and the synchronizing error below 4.0%. It has 0.55sec for cycle time of one female screw, M3 tap, 2 times depth of tap diameter.

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개방형 CNC를 응용한 하이브리드 머신 개발 (Hybrid Machine with Open Architecture Controller)

  • 김선호;김동훈;박정환;고태조;구태중
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.338-342
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    • 2003
  • Hybrid machine is based on hardware technologies of machine tool and software technologies of open architecture controller. In machining technology, combination technology of turning, milling, and grinding and in machining energy technology. combination of mechanical, electrical, and chemical technology are developed. This paper describes hybrid machine technology for combination of machining, on-machine measurement, on-machine CAM, and on-machine remote monitoring and control in open architecture controller environment. For on-machine measurement, non-contact measurement technology based on CAD information is developed. For on-machine CAM, interactive CAM program for automatic NC program generation and tool path simulation is developed. For generation on-machine remote monitoring and control, suitable interface method between web program and CNC is proposed. The developed hybrid machine technology is implemented in 3 axes milling machine for evaluation of operablity.

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생산장비 객체화의 개방형 가공 셀 구축 연구(II) -개방형 가공 셀 구축- (Open Manufacturing System Using MMS Service and Object Oriented Manufacturing Devices(2nd Report))

  • 김선호;김동훈;박경택
    • 한국정밀공학회지
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    • 제17권10호
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    • pp.41-48
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    • 2000
  • Manufacturing devices must be integrated for constructing CIM environment, but integration of heterogeneous system meets several economical and technological difficulties. In this case, MMS(Manufacturing Message Specification) can be an effective method, but it has problems which MMS products are generally very expensive and majority of the existing manufacturing devices do not support MMS. This paper describes the development of a gateway for Non-MMS-Compatible CNC machine tools to serve MMS and the implementation of OSI(Open System Interconnection) upper layer on TCP/IP. The developed system is applied to construct cell controller with heterogeneous devices under CIM environment and to evaluate interoperability and portability.

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이송계 고정도 제어를 위한 동특성 실험분석 (Experiment Based Dynamic Analysis for High Accuracy Control of Feed System)

  • 김성현;정재현;김희중
    • Journal of Advanced Marine Engineering and Technology
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    • 제33권5호
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    • pp.729-737
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    • 2009
  • This paper introduces the machine tools feed system, which can be optimized the control's performance through simulation and the adjustment of the mechanical components. One method simulates the frequency response of the speed-loop with the design value using the MATLAB application, so that all of the interpolation axis can be equal to the response bandwidth, resulting in a high accuracy rate. The other method sees the mechanical component being adjusted by analyzing the results of various experiments. Lastly, this client's program is able to change the parameters that are related to the FFD, as well as the parameters in the friction compensation of the OPEN-CNC.

초고속 태핑머신 개발 및 평가 (Development and Evaluation of Ultra High-Speed Tapping Machine)

  • 김선호;김동훈;김선민;이돈진;이선규;안중환;이상규
    • 한국정밀공학회지
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    • 제19권11호
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    • pp.221-227
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    • 2002
  • Tapping is a machining process that makes a female screw on parts to be assembly together. Recently, as the number of small and compact products increases the radius of tap as small as 1 mm is not unusual and more accurate tapping is needed. In complying with those needs, some high-speed tapping machines with synchronizing function have been developed. This paper describes the development of an ultra high-speed tapping machine up to 10,000rpm. The key factors in the tapping speed are the acceleration/deceleration and the synchronizing errors between spindle motor and fred motor. To minimize the acceleration/deceleration time, a low inertia spindle with a synchronous built-in servo motor was developed. To minimize the synchronizing errors, the tapping cycle algorithm was optimized on an open architecture CNC. The developed tapping machine has the acceleration/deceleration time of 0.13sec/10,000rpm for rigid tapping and the synchronizing error below 4.4%. The cycle time for tapping a female screw of M3 and depth 2 times diameter was 0.55sec.

XML형식의 STEP-NC파일로 구동되는 PC 기반의 STEP-NC milling machine (PC Based STEP-NC Milling Machine Operated by STEP-NC in XML Format)

  • 이원석;방영봉
    • 한국정밀공학회지
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    • 제19권12호
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    • pp.185-193
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    • 2002
  • Most of NC machines are operated by Is06983 standard called G-code, which was developed in the early days of machine tools. This G-code limits hardware performance of the currently developed high-performance hardware & machine tools. By describing only movements of tool, almost all of information of previous production departments is lost, and the machining department cannot exchange information with other departments. For adjusting new hardware environment and direct communication of CNC machines with CAD/CAM software, ISO 14649, STEP -NC is researched. This new standard stores CAD/CAM information as well as operation commands of CNC machines. In this research, the new CNC machine operated by STEP-NC was built and tested. Unlike other STEP-NC milling machines, this system uses the STEP-NC file in form of XML as data input. It makes possible for STEP-NC machines to exchange information to other databases using XML. The mentioned system of this paper loads the XML file, analyzes it, makes tool paths of two5D features with information of STEP-NC, and machines automatically without making G-code. All of software is programmed with Visual C++, and the milling machine is made with table milling machine, step motors, and motion control board for PC that can be directly controlled by C++ commands. All modules of software and hardware were independent, it allows convenient for substitution and expansion of the milling machine. The example 1 in ISP14649-11 that had all information about geometry and machining and the example 2 that has only geometry and tool information were used to test automatic machining by the open-architecture milling machine.

와이어컷 방전가공기의 정밀제어를 위한 NURBS 보간기에 관한 연구 (A Study on the NURBS Interpolator for the Precision Control of Wire-EDM)

  • 박진호;남성호;정태성;양민양
    • 한국정밀공학회지
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    • 제21권8호
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    • pp.143-151
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    • 2004
  • This paper deals with the precision NURBS interpolator for wire-EDM. Previous research about OAC (Open Architecture Controller) is mostly aimed at NC cutting machines such as milling or lathes, and hence these results are inadequate to apply to wire-EDM. In contradiction to NC machines, wire-EDM operates relatively slow feed rates and based on a feedback control loop to the machining process. The 2-stage interpolation method which reflects wire-EDM specific characteristics was proposed. The constant interpolation error could be acquired through 1 st stage interpolation. Feed rate regulation was performed through 2nd stage interpolation. The suggested algorithm was implemented to test-bed PC-NC system. Computer simulations and the experimental machining were conducted.

패키지형 탄소섬유복합재 가공시스템 개발 (Development of Manufacturing System Package for CFRP Machining)

  • 김효영;김태곤;이석우;윤한솔;경대수;최인휴;최현;고종민
    • 한국정밀공학회지
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    • 제33권6호
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    • pp.431-438
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    • 2016
  • Recently, concerns about the environment are becoming more important because of global warming and the exhaustion of earth's resources. In the aviation and automobile industries, the application of light materials is increasingly important for eco-friendly and effective. Carbon Fiber Reinforced Plastics is a composite material which great formability and the high strength of carbon fiber. CFRP, which is both light and strong, is hard to manufacture. In addition, CFRP machining has a high chance of defects. This research discusses the development of a manufacturing system package for CFRP machining. It involving CFRP Drilling/Water-jet Manufacturing Machines, Inspection/Post-processing Systems, CNC platform for an EtherCAT servo Communication, Flexible Manufacturing Systems and CFRP machining Processes.