• 한국기계가공학회지
• /
• 제16권5호
• /
• pp.1-6
• /
• 2017

Gear tooth micro-geometry modifications include the intentional removal of material from the gear teeth flanks, so that the shape is no longer a perfect involute. If the gear shapes are perfect, then the gear tooth meshing is better, therefore the gears will transmit input torque in a more efficient manner without the generation of high frequency engine fluctuation noise. In this paper, we study tooth micro-geometry optimization of rear gear set in 2 speed planetary gear reducers. Analysis revealed problems which are need of modification. Based on the results, tooth micro-geometry was used to deal with load distributions on the rear gear set.

• 한국가스학회지
• /
• 제24권6호
• /
• pp.55-60
• /
• 2020

세계적으로 친환경자동차의 연구 및 개발이 확대되면서 주행거리를 증대시키기 위해 차량의 부가적인 장치를 축소·삭제하거나 경량화를 위한 연구를 진행하고 있다. 그 중 내연기관자동차에 적용되던 다단변속기를 삭제하고 감속기로 대체하여 모터출력 값 제어를 통해 토크증대로 초기구동력을 확보하고 있다. 하지만 잦은 모터의 속도변화로 부하가 상승되는 결과를 가져올 수 있기 때문에 본 연구에서는 일반적인 감속기구조를 갖는 소형·경량의 수동 2단 감속기를 개발하려고 한다. 따라서 평행축을 갖는 구조에 대기어와 소기어를 삽입하여 평행한 축의 감속기형태에서 V-벨트로 기어를 연결하고, 저단과 고단의 기어비를 각각 설정하여 2개의 기어비를 갖는 2단 변속기를 설계하였다. 또한 변속기의 회전속도와 부하에 따른 동력성능을 시험을 통해 확인하고 구동시 발생되는 발열특성을 확인하여 변속기의 타당성을 검증하였다.

• 한국철도학회논문집
• /
• 제16권1호
• /
• pp.26-31
• /
• 2013

감속구동장치는 모터에 회전력을 차륜에 전달하는 중요한 장치로써 가장 큰 고장원인 중 하나는 기어의 접촉 피로손상에 의한 것이다. 이로 인해 주행 시 심각한 영향을 미칠 수 있기 때문에 주행안전성 확보를 위한 이상진단 모니터링시스템 기술이 요구되고 있으며, 이상진단을 위한 모니터링 시스템 개발을 위해 고장이 없는 감속구동장치의 기초 데이터 분석이 중요하다. 기어의 주요 이상진단방법 중 고장원인파악 및 조기진단에 주로 사용되는 진동신호분석법을 적용하여, 본 논문에서는 고장이 없는 고속철도차량(KTX, KTX II) 감속구동장치를 대상으로 실물시험과 실차시험을 수행함으로써 고장이 없는 감속구동장치의 이상진단에 필요한 진동특성분석을 실시하였다.

• 대한기계학회논문집A
• /
• 제38권2호
• /
• pp.185-192
• /
• 2014

유성기어의 설계는 모듈 등의 이산변수, 잇수 등의 정수 변수, 치폭, 종횡비 등의 연속 변수가 혼재된 복잡한 문제로 이를 해결하기 위해서는 최적 설계 기법이 적용되어야 한다. 본 연구에서는 유전 알고리즘(Genetic algorithm)을 이용한 최적 설계를 유성기어 설계에 적용하였다. 유성기어 설계시 기본이 되는 기어 잇수, 모듈, 압력각, 치폭 등과 같은 매크로 지오메트리(Macro-geometry)를 이용하여 이뿌리/치면 강도에 대한 강도 평가를 수행하였으며, 상용 프로그램과의 비교를 통해 검증하였다. 유전 알고리즘을 이용하여 기어의 체적을 최소화하기 위한 최적 설계를 수행하였으며, 이를 통하여 설계자는 초기 설계시 시행착오를 줄여 설계 시간을 단축시킬 수 있었다.

• 한국소음진동공학회논문집
• /
• 제25권12호
• /
• pp.815-821
• /
• 2015

Maritime safety has been more critical recently due to the occurrence of shipboard accidents involving prime movers. As such, the propulsion shafting design and construction plays a vital role in the safe operation of the vessel other than focusing on being cost-efficient. Smaller vessels propulsion shafting system normally install high speed four-stroke diesel engine with reduction gear for propulsion efficiency. Due to higher cylinder combustion pressures, flexible couplings are employed to reduce the increased vibratory torque. In this paper, an actual vibration measurement and theoretical analysis was carried out on a propulsion shafting with V18.3L engine installed on small car-ferry and revealed higher torsional vibration. Hence, a rubber-block type flexible coupling was installed to attenuate the transmitted vibratory torque. Considering the flexible coupling application factor, reduction gear stability due to torque variation was analyzed in accordance with IACS(International Association of Classification Societies) M56 and the results are presented herein.

• 한국정밀공학회지
• /
• 제19권5호
• /
• pp.103-109
• /
• 2002

The paper investigates the change of frequency response characteristics on two-stage gear reduction servo system according to the variation of backlash amount of each gear reduction stage, under the condition that the backlash of total system is constant. It is shown that the frequency response characteristics of the system heavily depend on the contribution ratio which is defined as a ratio of the first backlash amount to the total backlash. It is also found that there is an optimal backlash combination to maximize the bandwidth of two-stage gear reduction servo system when the allowable total backlash is determined.

• 한국기계가공학회지
• /
• 제17권1호
• /
• pp.1-7
• /
• 2018

We aimed to develop a high quality 3.5 ton class swing reducer by studying the efficiency improvement of the reducer through the optimum design and performance evaluation of the assembled, high efficiency, lightweight 3.5 ton swing reducer. Based on the optimal design of the worm and worm wheel, the optimal manufacturing method of the worm wheel, the optimized casing design, and the optimum design of the output pinion, Respectively. Therefore, in this paper, to improve the efficiency of the worm gear reducer system, we will develop the manufacturing technology and verify the mass production by combining the manufacturing process design, processing and assembling technology according to the optimization design. We have conducted research to realize mass production by product verification such as product efficiency, reliability and durability according to optimal design of worm gear reducer.

• 한국소음진동공학회:학술대회논문집
• /
• 한국소음진동공학회 2007년도 추계학술대회논문집
• /
• pp.697-701
• /
• 2007

In this paper, noise sources of a planocentric gear reducer are identified by experimental mehod. This study consider a reduction method of a noise/vibration about the gear, axle, bearing and others. Namely, the purpose of this study is to reduce a noise/vibration for a stability of the total system. Form the data to be measured through an experimental method, the problems of the gear, axle, bearing and others are examined closely, and the reducer is derived the model to be the engineering. The mechanism of the problem occurrence is examined through a parametric research about an each influence factor(Load). Lastly, the results of this study propose the model to be improved.

• 한국정밀공학회:학술대회논문집
• /
• 한국정밀공학회 2005년도 춘계학술대회 논문집
• /
• pp.1728-1732
• /
• 2005

Gear trains are used in many machinery for variable speed ratios. Typical shapes of gear trains are two categories: simple gear trains and planetary gear trains. Generally the methods of the design typical shapes are two way. One of the methods is trailblazing design and the other is selective design in available types. This paper presents the mechanism types when input rotating velocity and output rotating velocity are maintained for useful planetary gear reducers of twelve types. Also, this paper gives the applicable example about rotating velocity of the gear axis, carrier velocity and the organized gear specifications

• 한국소음진동공학회논문집
• /
• 제22권7호
• /
• pp.599-604
• /
• 2012

In this study, the safety of the driving gear reducer of ESW(essential service water) traveling sea water screen was evaluated through seismic analysis. Mode analysis of gear reducer was performed for reliability of analysis. Seismic analysis was performed in operating basis earthquake(OBE) and safe shutdown earthquake(SSE), which were applied as design condition using floor response spectrum( FRS). The maximum strain of gear reducer under OBE and SSE were 20.4 ${\mu}$ and 33.6 ${\mu}$, respectively. The maximum stresses were 2.42 MPa under OBE condition and 4.36 MPa under SSE condition, which were smaller than the allowable strength of material.