• Title/Summary/Keyword: 감속기어

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Study on Shape Design Method of Cycloidal Plate Gear (사이크로이드 판기어의 형상설계법에 관한 연구)

  • Sin, Jung-Ho;Yun, Ho-Eop;Gang, Dong-U
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.25 no.1
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    • pp.70-80
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    • 2001
  • A cycloid reducer is one of the rotational velocity reduction equipments of machinery. It has advantages of the higher reduction ratio, the higher accuracy, the easier adjustment of transmission ratio and the smaller workspace than other kinds of reducer. A cycloidal plate gear is a main part of the cycloid reducer. Its tooth shape is peculiar because of gearing with the roller gear that has the several rollers on the circular line. And then it can be designed to contact all teeth to rollers. So, the cycloid reducer has the good characteristics in the dynamic properties and the zero-backlash in the contact motion. It can be used in robots, high-precision machines and high capacity machinery. This paper proposes a new approach for the shape design of the cycloidal plate gear and presents a Computer-Aided-Design program developed by the proposed method. The first part of this paper defines the two types of the cycloid reducers and explains their mechanisms. The second part defines the instant velocity centers for each type of the cycloid reducers and calculates the contact angles and the contact points by using te geometric relationships and the kinematical properties of the reducers. The third part generates the full shape of the cycloidal plate gear by the coordinate transformation technique. Finally, this paper presents two examples for the shape design of the cycloidal plate gear in order to prove the theory of the proposed method in this paper and the accuracy of the \"CycloGear Designer\".

Parameter Selection for Condition Monitoring of LCD Conveyance Robot by Using Vibration Signals (진동신호를 이용한 LCD 반송로봇의 상태감시 파라미터 선정)

  • Jang, Jun-Hyuk;Jung, Won-Young;Lee, Kyu-Ho;Chung, Jin-Tai
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.12
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    • pp.1593-1598
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    • 2011
  • The purpose of this study is to perform parameter selection and develop a method for the condition monitoring of an LCD conveyance robot. To determine the vibration characteristics of the driving part of the robot, the gear mesh frequency (GMF) of the speed-reducing gearbox is calculated and confirmed by frequency analysis. In order to ensure reproducibility of the measured data, an appropriate working pattern is selected and experiments are carried out. For condition monitoring of the robot, a wireless measurement system is constructed and used in parameter selection, with the GMF as the center. A method involving the use of the standard deviation of the measured data and another method involving the use of multiple value of amplitude are proposed.

Dynamic Simulation of Roller-type Pot Seeding Machine for Onion (롤러식 양파 파종기의 동적 시뮬레이션)

  • Hwang, Seok Joon;Kang, Hyo Seok;Oh, Ah yong;Nam, Ju Seok
    • Proceedings of the Korean Society for Agricultural Machinery Conference
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    • 2017.04a
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    • pp.12-12
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    • 2017
  • 본 연구에서는 롤러식 양파 파종기의 작동 특성 파악을 위한 동적 시뮬레이션을 수행하였다. 롤러식 양파 파종기의 주요부는 롤러와 포트트레이로 구성된다. 양파 파종기의 작동 특성 파악을 위해 동력전달 경로의 구성요소와 각 주요부의 속도를 분석한 결과 동력원인 모터의 출력은 체인과 스프라켓을 통해 포트트레이와 롤러에 전달되며 모터에서의 회전속도는 1770rpm으로 감속기를 통해 출력축의 회전속도는 17.7rpm으로 감소한다. 이론적으로 도출한 포트트레이의 이동속도는 74.98mm/s, 롤러의 회전속도는 22.13rpm으로 나타났다. 시뮬레이션을 수행하기 위해 스캐너를 이용하여 롤러식 파종기를 실측했으며 후에 3D모델링을 진행하였다. 시뮬레이션 해석조건은 파종기의 실제 작동방식을 고려하여 롤러1과 3은 포트트레이와 면대면 접촉을 통해 회전하도록 설정하였고 롤러2와 롤러4는 동력전달경로에 포함된 스프라켓과 기어의 잇수비를 반영하여 회전속도를 도출하여 적용하였다. 시뮬레이션 결과 롤러의 회전속도는 모두 22.13rpm으로 수식에 근거하여 도출한 값과 계측 값이 같음을 확인하였다. 또한 파종 깊이를 결정하는 요소인 롤러의 상토 압축 정도를 파악하기 위하여 롤러궤적 시뮬레이션을 통해 롤러 끝 단의 궤적을 분석하였는데 롤러궤적 분석 결과 롤러의 끝 단은 약 9.8mm 깊이로 내려가는 것을 확인하였다.

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A Study on the Bandwidth of Gear Reduction Servo System according to Backlash and Motor Supplied Voltage (백래시 및 모터 입력전압에 따른 기어감속 서보 시스템 대역폭에 관한 연구)

  • Baek, Joo-Hyun;Hong, Sung-Min;Yang, Tae-Suk;Kim, Soo-Hyun;Kwak, Yoon-Keun
    • Journal of the Korean Society for Precision Engineering
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    • v.19 no.6
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    • pp.119-127
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    • 2002
  • The paper presents the effect of the backlash magnitude and the supplied voltage of motor on the gear reduction servo system. The bandwidth of the system depends heavily on the supplied voltage of motor as well as the backlash magnitude. Specially, the bandwidth of the system increases as the supplied voltage of motor increases. 1t is shown that the system has the bandwidth of zero backlash in case of motor supplied voltage is infinite. It is also found that the magnitude of the supplied voltage of motor is very important in case of the analysis of the system bandwidth.

Development of the Micro Gas Turbine Engine (마이크로 가스터빈 엔진 개발)

  • Kim, Seung-Woo;Kwon, Gii-Hun;Jang, Il-Hyeong
    • 유체기계공업학회:학술대회논문집
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    • 2001.11a
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    • pp.361-366
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    • 2001
  • A mim turbo-shaft engine of 50HP for UAV, which can be easily modified to turbo-prop and turbo-jet engine by sharing the core engine and has many applications to civilian demands and munitions, will be developed This kind of micro gas turbine engine has been developed mostly by the corporations which have special technology but are small in its scale. Especially, the gas turbine engine can be easily applied to other fields and developed by domestic technology, so that the sharing of technology is planed to realize through the cooperations with academies and research institutes. In this paper, the gas turbine engine, which has the compressor ratio of 3.8, the turbine inlet temperature of l180K and the engine speed higher than 100,000 rpm, is composed of centrifugal compressor, combustor, gas generator turbine, free power turbine and gear box. The competitiveness of the gas turbine engine can be obtained from minimizing its cost by the utilization of domestic infrastructure for the performance test and the decisive outsourcing.

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Characteristic Study of a Magnet Gear Speed Reducer with a Unified Harmonic Modulator (일체형 고조파 조절기를 갖는 마그네트 기어 감속기의 특성 연구)

  • Lee, Sang Jun;Jung, Kwang Suk
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.24 no.3
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    • pp.348-354
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    • 2015
  • Using a magnetic gear, the speed and torque of the driving axis can be decreased and increased, respectively, similar to a mechanical speed reducer. In particular, because the driving side can be isolated mechanically from the load side, the magnetic gear was developed for application with environmental constraints. Of the existing topologies used for the magnet gear, the filtering method of a specified magnetic component is the most competitive. In this paper, a novel unified harmonic modulator is applied to filter the specified component. The torque conversion method using this modulator is described in detail, and the key factors of the modulator are derived from the influence on the resulting torque. The experimental setup was constructed and its torque transmission efficiency measured for varying loads. The transient characteristic from an excessive load is compared with the theoretical simulation.

Bearing and Rotordynamic Performance Analysis of a 250 kW Reduction Gear System (250 kW급 초임계 CO2 발전용 감속기의 유체 윤활 베어링 및 회전체 동역학 특성 해석)

  • Lee, Donghyun;Kim, Byungok
    • Tribology and Lubricants
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    • v.32 no.4
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    • pp.107-112
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    • 2016
  • This paper presents a rotordynamic analysis of the reduction gear system applied to the 250 kW super critical CO2 cycle. The reduction gear system consists of an input shaft, intermediate shaft, and output shaft. Because of the high rotating speed of the input shaft, we install tilting pad bearings, rolloer bearings support the intermediate and output shafts. To predict the tilting pad bearing performance, we calculate the applied loads to the tilting pad bearings by considering the reaction forces from the gear. In the rotordynamic analysis, gear mesh stiffness results in a coupling effect between the lateral and torsional vibrations. The predicted Campbell diagram shows that there is not a critical speed lower than the rated speed of 30,000 rpm of the input shaft. The predicted modes on the critical speeds are the combined bending modes of the intermediate and output shaft, and the lateral vibrations dominate when compared to the torsional vibrations. The damped natural frequency does not strongly depend on the rotating speeds, owing to the relatively low rotating speed of the intermediate and output shaft and constant stiffness of the roller bearing. In addition, the logarithmic decrements of all the modes are positive; therefore all modes are stable.

Design of Electric Automatic Manual Wheelchair Driving System (수·전동 휠체어 구동부 시스템 설계)

  • Kim, Jin-Nam
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.11
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    • pp.5392-5395
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    • 2013
  • Application of electric wheelchair, sort of wheelchair which is playing important role in transporting patients and old people, has been increasing. In this study, we designed the electric wheelchairs' driving system. Using the multi-step gear, the driving system can get great power, even though the small capacity of motors. First, we designed the multi-step gear, test its bending strength and contact strength, as well as verified its performance. We installed 'B-type electric brake(Multiple plate clutch, Anti-magnetization) in same axle of the driving system, so it is possible to stop under huge torque and small size. Using this driving system of the multi-step gear which we designed, it's possible to improve driving gear efficiency 30% up and create the high-competitive electric wheelchair. And, it is easy to repair and control.

Backlash Estimation of a Seeker Gimbal with Two-Stage Gear Reducers (2 단 기어 감속기를 갖는 탐색기 짐발의 백래시 추정)

  • Baek, Joo-Hyun;Hong, Sung-Min;Kwak, Yoon-Keun;Kim, Soo-Hyun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.26 no.10
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    • pp.2130-2141
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    • 2002
  • A unique technique to estimate the magnitude or contribution ratio of each stage backlash in a system with a two-stage gear reducer is proposed. The concept to estimate the magnitude or contribution ratio of each stage backlash is based on the change of frequency response characteristic, in particular, the change of anti-resonant frequency and resonant frequency, due to the change of each stage backlash magnitude, even though the total backlash magnitude of a system with a two-stage gear reducer is constant. The validity of the technique is verified in a seeker gimbal and satisfactory results are obtained. It is thought that the diagnosis and maintenance of the manufacturing machines and systems with two-stage gear reducers will become more efficient and economical by virtue of the proposed technique.

A Study on the Establishment of Disc Braking Force Pattern to reduce the Wear Mass of Pad (패드 마모량 감소를 위한 디스크 제동력 패턴 설정에 관한 연구)

  • Kim, Seog-Won;Kim, Young-Guk;Kim, Ki-Hwan
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.786-791
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    • 2007
  • Korean high speed train(HSR-350x) has adopted a combined electrical and mechanical(friction) braking system. Brake blending control unit(BBCU) controls each brake system to fulfill the required brake performances such as braking distance, deceleration and jerk. Also the braking system should be designed considering the economical management, such as effective use of generated braking energy and the minimum wear of friction materials(a pad and a brake shoe). In this paper, we establish the disc braking force pattern that reduces the wear of pad in the disc braking system by minimizing the variance of the instantaneous disk baking energy during braking time, and compare the wear mass of pad between the conventional disc braking force pattern and the established results.

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