• 제목/요약/키워드: 가공오차보상

검색결과 35건 처리시간 0.025초

기하학적 적응제어에 의한 엔드밀링머시인의 안내면 오차 규명 (Identification of guideway errors in the end milling machine using geometric adaptive control algorithm)

  • 정성종;이종원
    • 대한기계학회논문집
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    • 제12권1호
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    • pp.163-172
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    • 1988
  • 본 논문에서는 GAC방법을 이용하여 공작기계의 안내면오차를 수치제어 공작기계가 가지고 있는 가공조건의 조절 능력을 이용하여 가공오차를 보상제어 함으로써 규명(identification)할 수 있는 방법을 제시한다.

PNN을 이용한 기상측정데이터 기반 가공오차보상법 (Integrated Machining Error Compensation Method Using OMM Data and Modified PNN Algorithm)

  • 서태일;조명우;홍연찬;김건희
    • 한국공작기계학회논문집
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    • 제15권4호
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    • pp.92-97
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    • 2006
  • This paper presents an integrated machining error compensation method based on PNN(Polynomial Neural Network) approach and inspection database of OMM(On-Machine-Measurement) system. To efficiently analyze the machining errors, two machining error parameters are defined and modeled using the PNN approach, which is used to determine machining errors for the considered cutting conditions. Experiments are carried out to validate the approaches proposed in this paper. In result, the proposed methods can be effectively implemented in a real machining situation, producing much fewer errors.

NC 밀링머신의 Volumetric 오차보상을 통한 포물면 가공의 정밀도 향상 (Enhancement of a parabolic face working accuracy using volumetric error compensation of NC milling machine)

  • 이찬호;정을섭;이응석;김성청
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 춘계학술대회 논문집
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    • pp.917-921
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    • 2000
  • One of the major limitations of productivity and quality in machining is machining accuracy of the machine tools. The machining accuracy is affected by geometric, volumetric errors of the machine tools. This paper suggests the enhancement method of machining accuracy for precision machining of high quality metal reflection mirror or optics lens, etc. In this paper, we study 1) the compensation of linear pitch error with NC controller compensation function using laser interferometer measurement, 2) the method for enhancing the accuracy of NC milling machining by modeling and compensation of volumetric error, 3) the generation of the parabolic face profile. And the method is verified by the parabolic face machining experiment with a vertical three axes NC milling machine. After this study, we will inspect using On-machine measurement and study the repetitive machining by a compensated path

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초정밀 가공기의 실시간 운동오차 및 열변형오차 보상 (Real-time Motion Error Time and the Thermal Error Compensation of Ultra Precision Lathe)

  • 곽이구;김홍건;김재열
    • 한국공작기계학회논문집
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    • 제15권4호
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    • pp.44-48
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    • 2006
  • Recently, demand the ultra precision product which is increasing rapidly is used extensively frontier industry field such as semi-conductor, computer, aerospace, precision machine. Ultra precision processing is the portion that is very needed to NT in the field of mechanical engineering. The latest date, together with radical advancement of electronic and photonics industry, necessity of ultra precision processing is on the increase for the manufacture of various kernel parts those are connected with these industrial fields. Specially, require motion accuracy of high resolution of nm order in stroke of hundreds millimeters according as diameter of processing object great and processing accuracy rises. In this case ,the response speed absolute delay because inertial mass of moving part is very large. Therefore, real time motion error compensation becomes very hardly. In this paper, we used ultra precision cutting unit(UPCU) to cope such problem. a UPCU is designed and tested to obtain sub-micrometer from accuracy in diamond turning of flat surfaces. The thermal growth spindle error is compensated for real time using a UPCU driven by piezoelectric actuator along with a laser encoder displacement sensor.

고정밀 CNC 머신을 위한 신경망 윤과제어 (A Neuro-contouring controller for High-precision CNC Machine Tools)

  • 이현철;주정홍;전기준
    • 한국지능시스템학회논문지
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    • 제7권5호
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    • pp.1-7
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    • 1997
  • CNC공작기계의 두 서보축을 대상으로 가공 정밀도를 향상시키기 위한 신경망 윤과제어 알고리즘을 제안한다. 이 연구에서는 두 축 상호간에 미치는 영향을 신경망의 학습 능력을 이용하여 보상하고자 한다. 윤곽제어를 위해서는 매 샘플링 주기마다 윤곽오차를 계산하여하나, 윤곽오차는 직선경로를 이동하는 경우 쉽게 계산가능하나 원호, 인볼루트곡선등 비선형 경로를 가공하는 경우에는 정확하게 계산하기 힘들다. 먼저 이 논문에서는 임의의 비선형 곡선경로에 대하여도 윤곽오차를 정확히 구해낼 수 있는 새로운 윤곽오차 모델링 방법을 제안다. 또한 이러한 윤곽오차에 대한 항을 포함하는 성능지수를 정의하고, 신경망 윤곽제어를 위한 온라인 학습법칙을 유도한다. 이러한 신경망윤곽제어기의 사용으로 시스템이 비선형 특성을 가지거나 외부 환경이 변화하는 경우에도 좋은 윤곽제어 성능을 유지할 수 있다.

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공구 궤적 재구성에 의한 밀링 가공 오차의 보상에 관한 연구 (A Study on the Compensation of Milling Errors by Regenerating of Tool Trajectory)

  • 쟝이브하스퀘트;필립데팡세;서태일
    • 한국정밀공학회지
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    • 제15권11호
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    • pp.137-144
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    • 1998
  • In this paper we present our research dealing with the problem of tool deflection during the milling. We try to compensate the errors by considering a new tool trajectory. In order to determine the compensated tool trajectory, the problem is divided in three steps : cutting forces model, tool deflection model and trajectory compensation. Starting from experimental data, we determine a cutting forces model., which allows us to anticipate the tool deflection along one nominal path. In order to determine the compensated tool trajectory, we propose in this paper a method of path compensation, called “mirror method”. This method of tool path optimization allows to minimize errors due to tool deflection. Several examples are processed in simulations and validated experimentally.

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머시닝센터의 오차보상을 통한 구면 가공형상 측정 OMM 시스템 연구 (A study of an OMM system for machined spherical form measurement using the volumetric error compensation of Machining Center)

  • 이찬호;오창진;이응석;김성청
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2000년도 추계학술대회 논문집
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    • pp.838-841
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    • 2000
  • To improve the accuracy of products and improve the product quality, we need to enhance the machining accuracy of the machine tools. To this point of view, measurement and inspection of finished part as well as error analysis of machine tools has been studied for last several decades. OMM(On the Machine Measurement) has been issued to alternate with CMM, pointing out disadvantages of high expenses and lots of setting time in CMM. In this paper, we study 1) the spherical surface manufacturing by volumetric error compensation of machine tool, 2) the system development of OMM without detaching work piece from a bed of machine tool after working. 3) the generation of the finished part profile by On the machine measurement. Furthermore, the output of OMM is compared with that of CMM, and verified the feasibility of the measurement system.

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