• Title/Summary/Keyword: 가공모델

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Reliability-based Design Optimization using MD method (곱분해기법을 적용한 신뢰성 기반 최적 설계)

  • Lee, Tae-Hee;Kim, Tae-Kyun
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2009.04a
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    • pp.101-104
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    • 2009
  • 최적설계는 설계자가 요구하는 제한조건을 만족시키는 범위에서 목적함수가 최소가 되는 설계점을 찾는 방법이다. 그러나 기존의 최적설계는 불확실성의 영향을 고려하지 않아 최적해가 제한조건의 경계에 위치하고 이것은 모델링과정이나 가공 등으로 인한 오차에 대한 영향을 고려하지 않는 문제점이 있다. 신뢰성 기반 최적설계는 불확실성을 정량화하면서 신뢰도를 계산하는 신뢰도 해석과정과 최적설계과정을 포함한다. 일반적으로 신뢰성 해석은 크게 추출법, 급속 확률 적분법, 모멘트 기반 신뢰성해석이 있다. 가장 널리 사용되는 급속 확률 적분법 중 최대 손상 가능점(MPP) 방법은 많은 MPP점이 존재하는 경우 수치적 비용이 증가하는 문제점과 표준 정규분포 공간으로 변환하는 과정에서 제한조건의 비선형성을 증가시켜 큰 오차를 발생시키는 문제점이 있다. 본 논문에서는 RBDO를 수행하기에 앞서 선행되어야 할 신뢰성해석 방법으로 곱분해기법을 사용하였고 이로부터 민감도 정보를 유도하여 기울기 기반 최적화 알고리즘을 적용하였다.

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Construction of 3D Geometric Surface Model from Laminated CT Images for the Pubis (치골 부위의 CT 적층 영상을 활용한 3D 기하학적 곡면 모델로의 가공)

  • Hwang, Ho-Jin;Mun, Du-Hwan;Hwang, Jin-Sang
    • Korean Journal of Computational Design and Engineering
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    • v.15 no.3
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    • pp.234-242
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    • 2010
  • 3D CAD technology has been extended to a medical area including dental clinic beyond industrial design. The 2D images obtained by CT(Computerized Tomography) and MRI(Magnetic Resonance Imaging) are not intuitive, and thus the volume rendering technique, which transforms 2D data into 3D anatomic information, has been in practical use. This paper has focused on a method and its implementation for forming 3D geometric surface model from laminated CT images of the pubis. The implemented system could support a dental clinic to observe and examine the status of a patient's pubis before implant surgery. The supplement of 3D implant model would help dental surgeons settle operation plans more safely and confidently. It also would be utilized with teaching materials for a practice and training.

A study on the optimal value for the towers height of the ropeway (가공색도의 지주높이 최적치에 관한 연구)

  • 최선호;박용수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.2
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    • pp.381-388
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    • 1988
  • The heights of the towers of a ropeway are theoretically derived and the result is experimentally verified. The accuracy in the equation of deflection angle obtained by applying the characteristics of catenary curve was confirmed through experiment. By applying these equations the optimal values of the tower heights could be obtained because the deflection angles trade off each other. The deflection angle was measured by using the curve fitting technique.

A Study on the Improvement of Surface Waviness by Cutting Force Control (밀링머신의 절삭력 제어를 통한 표면굴곡도 향상에 관한 연구)

  • 오준호;정충영
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.12 no.2
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    • pp.206-214
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    • 1988
  • To improve the surface waviness in the peripheral milling, the feedrate is controlled so that the cutting force measured in the normal direction to the workpiece is constant. A discrete time first order model between the feedrate and the tool deflection is derived for the control. It has been shown by the analysis that the tool deflection is directly related to the feedrate and largely affects the surface waviness during cutting. The experimental results shown that the surface waviness is drastically improved by the proposed methods.

Chip Load Control Using a NC Verification Model Based on Z-Map (Z-map 기반 가공 검증모델을 이용한 칩부하 제어기)

  • Baek Dae Kyun;Ko Tae Jo;Park Jung Whan;Kim Hee Sool
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.4
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    • pp.68-75
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    • 2005
  • This paper presents a new method for the optimization of feed rate in sculptured surface machining. A NC verification model based on Z-map was utilized to obtain chip load according to feed per tooth. This optimization method can regenerate a new NC program with respect to the commanded cutting conditions and the NC program that was generated from CAM system. The regenerated NC program has not only the same data of the ex-NC program but also the updated feed rate in every block. The new NC data can reduce the cutting time and produce precision products with almost even chip load to the feed per tooth. This method can also reduce tool chipping and make constant tool wear.

Fatigue Life Estimation of Shot Peened Metal Using Accelerated Life Testing (가속수명시험법을 이용한 쇼트피닝가공 금속의 피로수명예측)

  • Kang, Jin-Shik;Nam, Ji-Hun;Lee, Jae-Heon;Cheong, Seong-Kyun
    • Proceedings of the KSME Conference
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    • 2004.11a
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    • pp.184-189
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    • 2004
  • Shot peening process is used as one of the various kinds of techniques to improve the fatigue properties. However, to obtain fatigue properties of metal materials, many efforts and time are needed. Because the fatigue life of shot peened metals increases highly. In this paper, fatigue properties of shot peened Al 7075-T6 are estimated using the fundamental of accelerated life test to reduce the experimental. Experimental results show that the estimated life data almost agree with actual rotary bending fatigue test data within 7% error.

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Offset of STL Model Generated from Solid Model (솔리드 STL 모델의 옵셋 방법)

  • Kim, Su-Jin;Yang, Min-Yang
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.9 s.174
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    • pp.202-211
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    • 2005
  • This paper introduces and illustrates the results of a new method fer offsetting triangular mesh by moving all vertices along the multiple normal vectors of a vertex. The multiple normal vectors of a vertex are set the same as the normal vectors of the faces surrounding the vertex, while the two vectors with the smallest difference are joined repeatedly until the difference is smaller than allowance. Offsetting with the multiple normal vectors of a vertex does not create a gap or overlap at the smooth edges, thereby making the mesh size uniform and the computation time short. In addition, this offsetting method is accurate at the sharp edges because the vertices are moved to the normal directions of faces and joined by the blend surface. The method is also useful for rapid prototyping and tool path generation if the triangular mesh is tessellated part of the solid models with curved surfaces and sharp edges. The suggested method and previous methods are implemented on a PC using C++ and illustrated using an OpenGL library.

Dynamic Model in Ball End Milling of Inclined Surface (볼 엔드밀 경사면 가공의 동적 모델)

  • Kim Seung-Yoon;Kim Byung-Hee;Chu Chong-Nam;Lee Young-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.3 s.180
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    • pp.39-46
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    • 2006
  • In this work a dynamic cutting force model in ball end milling of inclined surface is introduced. To represent the complex cutting geometry in ball end milling of inclined surface, workpiece is modeled with Z-map method and cutting edges are divided into finite cutting edge elements. As tool rotates and vibrates, a finite cutting edge element makes two triangular sub-patches. Using the number of nodes in workpiece which are in the interior of sub-patches, instant average uncut chip thickness is derived. Instant dynamic cutting forces are computed with the chip thickness and cutting coefficients. The deformation of cutting tool induced by cutting farces is also computed. With iterative computation of these procedures, a dynamic cutting force model is generated. The model is verified with several experiments.

Development of Machining Simulation System using Enhanced Z Map Model (Enhanced Z map을 이용한 절삭 공정 시뮬레이션 시스템의 개발)

  • 이상규;고성림
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.551-554
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    • 2002
  • The paper discusses new approach for machining operation simulation using enhanced Z map algorithm. To extract the required geometric information from NC code, suggested algorithm uses supersampling method to enhance the efficiency of a simulation process. By executing redundant Boolean operations in a grid cell and averaging down calculated data, presented algorithm can accurately represent material removal volume though tool swept volume is negligibly small. Supersampling method is the most common form of antialiasing and usually used with polygon mesh rendering in computer graphics. The key advantage of enhanced Z map model is that the data structure is same with conventional Z map model, though it can acquire higher accuracy and reliability with same or lower computation time. By simulating machining operation efficiently, this system can be used to improve the reliability and efficiency of NC machining process as well as the quality of the final product.

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Design of Grinding Datab ase Based on the Frame Model (후레임 모델에의한 연삭가공용 데이터베이스의 설계)

  • 김건희
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 1997.04a
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    • pp.102-106
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    • 1997
  • Grinding has difficulty in satisfying the qualitative knowledge based on the skilled expert as well as quantitative data for all user. Design of grinding database is based on the frame-based model for utilizing the empirical and qualitative knowledge. Inthis paper, basic strategy to develop the grinding database by frame-based model, which is strongly dependent upon experience and intuition, frame-base model, which is strongly dependent upon experience and intuition, is described. Design of grinding database is based on the frame-based model for utilizing the ambiguous knowledge and inference is accomplised by the object-oriented paradigm system.

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