• 소성∙가공
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• 제7권1호
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• pp.12-22
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• 1998

An expert drawbead model is developed for the finite element analysis of stamping processes. The expert model calculates drawbead restraining forces and bead-exit thinnings with the forming condi-tions and drawbead size. The drawbead restraining forces and bead-exit thinnings of a circular draw-bead and stepped drawbead are computed by mathematical models and corrected by the multiple lin-ear regression method based on experimental measurements. The squared drawbead preventing the sheet from drawing-in inside die cavity is assumed to have a very huge drawbead restraining force and no pre-strain just after drawbead. The combined beads are considered as a combination of basic draw-beads such as circular a drawbead stepped drawbead and squared drawbead so that the drawbead restraining forces and bead-exit thinnigs are basically sum of those of basic drawbeads.

• 소성∙가공
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• 제7권1호
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• pp.3-11
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• 1998

During the forming process of sheet metals, the drawbead in the die face controls a restraining force so that the sheet flows into the die cavity with tension. In order to investigate a drawgbead restraining force and a pre-strain just after drawbeads which are essential in the finite element analysis of form-ing processes, the friction test and drawing test are employed. The experiments performed with a cir-cular bead stepped bead double circular bead and circular-and-stepped bead in the various forming conditions and bead sizes show that the restraining force varies linearly with the blank holding force. bead radius blank thickness and friction but the pre-strain nonlinearly does with them.

• 소성∙가공
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• 제22권1호
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• pp.11-16
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• 2013

Despite its importance the control of roller leveling has primarily relied on the operator's experience and on operation tables. In order to effectively eliminate various shape defects, the optimal leveling condition for a specific mode of plate deformation needs to be determined as well as a careful evaluation as to whether or not the condition is still appropriate for other modes or not. A numerical model, which considers both computation efficiency and accuracy, has been developed. The variations of residual stress are studied according to the entry and the delivery intermeshes, respectively. The camber deformation decreases linearly as the entry intermesh increases. In contrast the curl deformation does not vary directly with the entry intermesh. Therefore, the optimum intermesh values need to be determined in order to simultaneously minimize both the camber and the curl deformation.

• 한국경영과학회:학술대회논문집
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• 대한산업공학회/한국경영과학회 2004년도 춘계공동학술대회 논문집
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• pp.19-22
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• 2004

한정된 자원과 환경보존에 대한 중요성으로 인해 회수물류에 대한 관심이 점차 증가하고 있다. 본 논문에서는 역 물류의 다양한 형태 중 부품을 재활용하는 재생산과 원자재의 재활용 프로세스가 포함된 역 물류 네트워크를 제안한다. 제안된 역 물류 네트워크에서 수명이 다한 제품은 제조업자에 의해 수거되어 분해 된다. 분해 된 부품들 중 재사용이 가능한 일부는 재생산 프로세스에 투입되고 나머지 부품들은 재활용 프로세스를 거쳐 원재료 공급업자에게 역으로 판매되거나 폐기된다. 재생산프로세스에서는 분해 후 가공된 부품과 공급업자로부터 구매한 새 부품을 조립하여 제품을 생산한다. 본 논문에서는 제시된 역 물류 네트워크상에서 수거, 저장, 분해, 폐기, 재 가공 프로세스 비용을 산출하여 역 물류의 총 비용을 최소화 하는 부품의 재 사용량 결정 모델을 제시한다. 마지막으로 수치실험을 통해 제안된 모델의 적합성과 실용성을 검증한다

• 한국정밀공학회지
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• 제22권1호
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• pp.32-38
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• 2005

Generally, cutting force models use a sin function method to calculate chip thickness. In slot end milling, the error from a sin function method is much bigger than other machining because a tool rotation angle in cutting is much larger. Thus in this paper, a new method to calculate chip thickness was suggested and evaluated. In a new method, tool position data according to tool rotation are checked and stored so that it is possible correct chip thickness is calculated. Cutting force waveforms simulated from a sin function method and a new method and measured waveforms from experiments were compared and error percentages were obtained. Finally, a new method had good results for simulating cutting force in slot end milling.

• 한국정밀공학회지
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• 제20권5호
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• pp.57-65
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• 2003

The formation of exit burr in drilling metals is analyzed by finite element method. The simplified burr formation model is suggested for the complex mechanism of burr formation in drilling on the basis of experimental data. Using the model the magnitude of burr is predicted and the effect of material properties of workpiece and cutting condition on burr formation is analyzed in the present study. The suggested model is verified by comparing simulation results and experimental ones. The predicted size and shape of burr are in good agreement with those observed by experiment.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 1993년도 춘계학술대회 논문집
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• pp.131-136
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• 1993

일반적으로 공작기계 주축계에 대해서 요구되는 기본적인 항목들로는 고강성, 고감쇠, 고회전정밀도, 저발열, 장수명 등이 있다. 최근에는 이러한 기능들과 함께 가공능률과 가공정밀도의 향상을 도모하기 위해서 고속절삭을 실현햐ㄹ 수 있는 공작기계 주축계의 고속화, 즉 고속 주축계에 대한 연구가 활발히 진행되고 있다. 본 연구에서는 고속주축계의 동특성을 체계적으로해석하기 위해서 주축회전수의 영향을 고려한 유한요소모델(finite element model)을 도입하였다. 특히 주축은 세장비가 비교적 자기 때문에 Timoshenko보 이론으로, 베어링은 유한한 폭을 가지고 있기 때문에 반경방향 외에도 모멘트방향의 강성 및 감쇠특성을 가지고 있는 것으로 모델화 하였다. 그리고 고속주축계의 설계조건들을 도출하기 위해서 동특성 해석결과들로 부터 고속주축계의 모드매개변수들인 고유진동수와 감쇠비에 대한 주축 회전수, 베어링의 지지특성, 베어 링의 간격, 주축재료의 내부감쇠율 등의 영향을 고찰하였다.

• 소성∙가공
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• 제16권6호
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• pp.432-437
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• 2007

Sidewall curl is the curvature that results from non-uniform through-thickness strain present in the sheet stamping process which involves material flow over a die radius. In order to understand and control sidewall curl for tight fit-up tolerances, an analytical model that can provide a reliable measure for the amount of curl would be very helpful. In this study, a model is developed based on the moment-curvature relationship during bending-under-tension operations. The analytical model includes the variables of applied tensile force, the yield strength, the elastic modulus, the bending radius, and the sheet thickness, which are the primary factors affecting sidewall curl during sheet stamping operations. For the accuracy of analytical model, six possible deformation patterns are proposed on the basis of material properties and bending geometries.

• 대한전기학회:학술대회논문집
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• 대한전기학회 2001년도 하계학술대회 논문집 C
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• pp.1685-1687
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• 2001

변전소 및 전력계통에 지락사고가 발생하면 변전소의 접지망에 사고전류가 유입하게 된다. 이 유입전류는 가공지선이나 변압기 중성선 그리고 기타 접지 망에 연결되어 있는 접지시스템에 의해 분류되는데, 모델변전소의 지락전류 흐름도를 모델화하여 Pspice 프로그램으로 대략적인 분류율을 계산하고, 실측치를 통해 지락사고시의 가공지선 분류율을 비교 평가하였다.

• 한국기계가공학회지
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• 제14권3호
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• pp.57-64
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• 2015

In this paper, a model reference adaptive control (MRAC) scheme is applied for the precise and robust motion control of a pneumatic system with load variation. The reference model for MRAC is designed systematically using linear quadratic Gaussian control with loop transfer recovery (LQG/LTR). The sigmoid function of inverse velocity is used to compensate for the nonlinear friction force between the sliding parts. The experimental results show that MRAC effectively overcame the limit of the PID controller when there was unknown disturbance, including abrupt load variation and model uncertainty in the pneumatic control system.