• 대한기계학회논문집
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• 제18권1호
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• pp.101-112
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• 1994

The measurement of residual stress distribution of $Si_3N_4/SUS304$ joint was performed on 23 specimens with the same joint condition using PSPC type X-ray stress measurement system and the two-dimensional elastoplastic analysis using finite element method was also attempted. As results, residual stress distribution near the interface on the ceramic side of the joint was revealed quantitatively. Residual stress on the ceramic side of the joint was turned out to be tensional near the interface, maximum along the edge, varying in accordance with the condition of the joint and variance to be most conspicuous for the residual stress normal to the interface characterized by the stress singularities. In the vicinity of the interface, the high stress concentration occurs and residual stress distributes three-dimensionally. Therefore, the measured stress distribution differed remarkably from the result of the two-dimensional finite-element analysis. Especially at the center of the specimen near the interface, the residual stress, $\sigma_{x}$ obtained from the finite element analysis was compressive, whereas measurement using X-ray yielded tensile $\sigma_{x}$. Here we discuss two dimensional superposition model the discrepancy between the results from the two dimensional finite element analysis and X-ray measurement.

• 대한기계학회논문집
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• 제18권7호
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• pp.1664-1673
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• 1994

As a fundamental study on effects of thermal-cycles on residual stress of ceramics/metal joints, residual stresses in $Si_3N_4$/SUS304 joint specimens were measured before and single thermal-cycle by X-ray diffraction method and finite element method(FEM). The residual stress was found to increase after single thermal-cycle, which was agreeable with the results of residual stress measurement by X-ray diffraction method and residual stress analysis by finite element method. After the residual stress measurement, 4-point bending tests were performed. The relationship between the bending strength, the thermal-cycle temperature and hold time was examined. The bending strength was found to decrease with the increase of residual stress in linear relation.

• 비파괴검사학회지
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• 제14권1호
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• pp.7-15
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• 1994

동을 중간재로 하는 $Si_3N_4/SUS304$ 접합재의 접합계면 근방의 잔류응력 분포를 유한요소법과 X선 응력측정법을 이용하여 해석을 하였다. 그 결과, 접합재의 세라믹부 계면 근방의 잔류응력 분포를 정량적으로 밝혀낼 수 있었다. 세라믹부에 발생되는 접합 잔류응력은 접합계면 근방에서 대단히 크게 나타났으며, 특히 최대인장 잔류응력 ${\sigma}_x$는 단부에서 발생하였다. 한편, ${\sigma}_x$는 접합계면 근방에서 3차원분포를 하고 있기 때문에 2차원 유한요소 해석결과와는 대단히 다른 값을 나타내고 있으며, 특히 시험편 중앙부의 계면 근방에서는 X선 실측결과가 인장 잔류응력임에 반하여 2차원 유한요소 해석결과는 압축 잔류응력으로 계산되어짐을 알았다. 따라서, 이와같은 3차원 분포를 하고 있는 접합계면 근방의 잔류응력 ${\sigma}_x$보다 간편하고 정확하게 예측할 수 있는 유한요소 해석모델에 대하여 서로 검토하였다.