• 한국세라믹학회지
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• 제33권7호
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• pp.832-838
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• 1996

Thermite reaction products of MgO and Al were added to MgO-C refractory to improve the properties of corrosion against the attack of slag, oxidation and mechanical spalling. Corrosion rate of MgO-C-MgAl2O4 spinel refractory at the ratio of 3.3(CaO/SiO2) slag was smaller than that of MgO-C and MgO-C-Al refractory. The excellent corrosion resistance of the MgO-C-MgAl2O4 spinel refractory against the slag attack was appeared by Al and MgAl2O4 spinel with high melting point and corrosion resistance and the high thermal conductivity and low thermal expansion of AIN. Hot M.O.R at 140$0^{\circ}C$ and the resistance of oxidation weight loss at 90$0^{\circ}C$ were 210kg/cm2 and -12% respectively.

• 한국결정성장학회지
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• 제7권3호
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• pp.481-486
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• 1997

국산 하동고령토로부터 AlSiCa의 주원료인 $Al_2O_3$-SiC계 내화물 원료를 합성하는 데는 성공하였으며, 합성된 $Al_2O_3$-Sic 합성분말의 산화반응을 검토하였다. 공기중에서 산소와 반응시켜 Sic가 $SiO_2$로 산화될 때 필요한 활성화 에너지는 $\Delta$G=74.86 KJ/mol 이었으며, 수소분위기에서 $1500^{\circ}C$ 및 $1600^{\circ}C$에서 상압소성한 결과 vaporization 현상때문에 소결특성이 좋지 않았다. whisker-SiC상태로 합성되는 이 복합체는 AlSiCa의 고온내화벽돌이외의 고온구조용 재료로 응용될 수도 있다.

• 한국주조공학회지
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• 제30권3호
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• pp.115-120
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• 2010

Recently, an advanced raw material supplying system in diecasting industry that molten metal produced by the raw material supplier can be directly delivered to the diecasting shops was proposed. It was known to have advantages of reducing melting process cost and improving working environment. However, for its successful mass production, the development of high insulation ladle is inevitable. In this study, the optimal mixing ratio of $SiO_2-Al_2O_3$ was investigated and the high insulation ladle with computer simulation result was built in a prototype and evaluated. The prototype which has refractory wall of $SiO_233%-Al_2O_3$ 35%-CaO 33% showed high insulation sufficient for carrying the Al molten metal for 138 minutes. Gas quantity result and SEM-EDS analysis on the melt poured in the ladle also showed extremely low level of 0.028 cc / 100 g and no penetration of Al molten metal into the refractory wall, satisfying the requirements for mass production.

• 한국세라믹학회지
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• 제23권5호
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• pp.86-92
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• 1986

As there is a growing trend to make high quality steel improving production efficiency and utilizing slag as resources the technologies of hot metal pretreatment have been progressed to meet these demands. Although mill scale $Na_2CO_3$ and CaO used as fluxes proved to be excellent agents then can severely corrode refractories such as chamotte and high alumina for torpedo or open ladle car. Thus it was considered necessary to develop new refractories which can endure suchy conditions. Desulfurization fluxes vastly used in POSCO are $CaCO_3$ and CaO Recent trials have been made by testing phenol resin bonded $Al_2O_3-SiC-C$ bricks in torpedo ladle car for hot metal pretreatment. The results showed that the life of this brick became about 1.2 times longer than that of foreign products. And the crushing strength M.O.R corrosion resistance and oxidation resistance were tested.

• Korean Chemical Engineering Research
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• 제52권2호
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• pp.233-239
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• 2014

석탄 연소 시 발생하는 회가 보일러 벽면에 부착되어 일어나는 슬래깅 현상은 보일러의 열효율을 감소시키고 보일러 안정성에도 악영향을 준다. 이러한 슬래그의 유동 특성은 회의 용융 특성과 관련이 있는데 이는 회의 화학적 조성에 영향을 받는다. 본 연구에서는 회의 용융특성을 TMA(Thermo-Mechanical Analysis) 장비를 이용하여 분석하였다. 이 테스트는 회의 수축률에 따른 용융온도(T25%, T50%, T75%, T90%)를 정량적으로 측정 하는 방법이다. TMA에서 측정된 각각의 온도는 용융단계별 특성을 나타낸다. TMA로 분석된 결과 값에 XRF 장비를 이용하여 분석한 회의 성분 조성이 미치는 영향을 분석하였다. 회에 포함된 성분 중 refractory, fluxing contents가 회분의 용융온도에 미치는 영향을 확인할 수 있었다. Refractory contents 성분인 $SiO_2$, $Al_2O_3$의 함량이 많을수록 전체적인 용융온도가 올라가며 $SiO_2/Al_2O_3$가 커질수록 고온에서의 용융온도인 T75%, T90%가 낮아지는 것을 알 수 있었다. 이와 달리 fluxing contents 성분인 $Fe_2O_3$, $K_2O$, CaO의 함량이 많아질수록 전체적인 용융온도가 낮아지며 이중 $K_2O$, CaO는 초기 용융 온도인 T25%를 낮추는데 큰 역할을 하는 것으로 판단되었다. TMA 분석과 회의 조성 비교를 통하여 회의 용융 특성을 예측하고 설명할 수 있었다.

• 보존과학회지
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• 제2권2호
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• pp.25-30
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• 1993

Materials (refractory, stone) of iron making furnace excavated from Kalcheon were investigated by the scanning electron microscopy(SEM) with an energy dispersive X-ray analysis (EDAX), X-ray fluorescence(XRF), and X-ray diffraction(XRD). Chemical composition of the refractory materials were $SiO_2(68.74\%),\;Al_2O_3(18.40\%),\;CaO(0.42\%),\;MgO(1.04\%)\;and\;K_2O(2.26\%)$ in weight ratio, which were the typical components presented in common clay. The results of chemical analysis for the stone and the glaze coated, alkali ion(K, Na, Ca) components of the glaze contained high concentration than that the stone. It was suggested that this change had a close relationship with the kinds of fuels used.

• 한국주조공학회지
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• 제23권3호
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• pp.137-146
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• 2003

The main purpose of this study is to investigate the effects of process parameter on alpha-case formation of Ti and TiAl castings. The previous studies showed that the molten titanium is excessively reactive to the refractory oxide mold, resulting in alpha-caes of the titanium castings regardless of composition of titanium alloys. However, the behavior of the alpha-case formation of TiAl alloy is not consistent with conventional titanium alloy. In order to investigate the alpha-case formation of Ti and TiAl castings with process parameter, especially the associated factors of investment mold such as mold material, binder and mold preheating temperature. An attempt has been made to characterize the alpha-case of titanium casting by using optical microscope, EDS, XRD, EMPA and hardness profiles. The formation of the alpha-case on the surface of pure titanium during investment casting was rather by that of solid solution with metallic element from mold material. The required mold strength was obtained with $CaZrO_3$ because of the possibility of using water soluble binder. However, the separation phenomenon between facing and back-up mold materials should be considered. The interfacial reaction of TiAl alloy showed different behavior from that of pure titanium and $Al_2O_3$ was best mold materials. The effect of binder as well as mold material on the formation of alpha-case was significant.