• Title/Summary/Keyword: $O_2$/coal ratio

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The experimental study of 1 ton/day coal gasifier using Adaro coal (1 ton/day 석탄가스화기를 이용한 Adaro 탄의 가스화 특성 실험)

  • Park, Seik;Jung, Jaehwa;Seo, Hai-Kyung;Lee, Joongwon;Ju, Ji-Sun;Ji, Junhwa;Kim, Miyoung;Kim, Kitae
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.105.1-105.1
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    • 2010
  • Korea Electric Power Research Institute (KEPRI) has developed a compact coal-gasification system to accumulate our experiment skills. The combustion furnace for residual oil was modified as a small size coal gasifier. Recently, coal feeding system was also upgraded to control coal feed rate more accurately. Our research group has conducted several experiments to find out the effect of $O_2$/coal ratio on the cold gas efficiency. Furthermore, the effect of $N_2$/coal ratio on the transport characteristics was also studied. According to the calculation of heat and mass balance, the cold gas efficiency was estimated to the maximum at $O_2$/coal ratio of around 0.73. But small size gasifier such as ours required higher value of $O_2$/coal ratio than that of the theoretical estimation. On the optimal $N_2$/coal ratio, we noticed that the coal feed rate was intimately related with the transporting gas pressure and the pipe diameter.

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Coal Gasification Performance with Key Operating Variables (주요 운전 변수에 따른 석탄의 가스화 성능 예측)

  • Lee, Seung-Jong;Chung, Seok-Woo;Yun, Yong-Seung
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.11a
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    • pp.437-440
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    • 2007
  • Gasification converts coal and other feedstocks into a very clean and usable gas, called syngas, that can be used to produce a wide variety products such as electricity, chemicals, transports fuels, hydrogen production, etc. This paper was studied the gasification performance effects with the variation of the gasification operating parameters such as the feeding amounts of oxygen, steam and coal. When $O_2/coal$ ratio was below 0.8, $H_2$ mole % was increased as increasing $O_2/coal$ ratio. CO mole % was increased when $O_2/coal$ ratio was below 1.2 as increasing the $O_2/coal$ ratio. As increasing steam/coal ratio, $H_2$ mole %was increased and CO mole % was decreased. The $O_2/coal$ and steam/coal ratio was $0.8{\sim}0.9$ and $0.0{\sim}0.4$, respectively, to keep the proper gasification condition that the gasifier temperature was $1300^{\circ}C{\sim}1450^{\circ}C$ and the cold gas efficiency was over 76%.

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Effects of Different Coal Type on Gasification Characteristics (Pilot 규모 석탄 가스화기에서의 탄종별 가스화성능 특성)

  • Park, Se-Ik;Lee, Joon-Won;Seo, Hea-Kyung
    • Transactions of the Korean hydrogen and new energy society
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    • v.21 no.5
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    • pp.470-477
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    • 2010
  • The IGCC (Integrated gasification combined cycle) is known for one of the highest efficiency and the lowest emitting coal fueled power generating technologies. As the core technology of this system is the gasifier to make the efficiency and the continuous operation time increase, the research about different coal's gasification has been conducted. Our research group had set-up the coal gasifier for the pilot test to study the effect of different coals-Shenhua and Adaro coal- on gasification characteristics. Gasification conditions like temperature and pressure were controlled at a fixed condition and coal feed rate was also controlled 30 kg/h to retain the constant experimental condition. Through this study we found effects of coal composition and $O_2$/coal ratio on the cold gas efficiency, carbon conversion rate. The compounds of coal like carbon and ash make the performance of gasifier change. And carbon conversion rate was decreased with reduced $O_2$/coal ratio. The optical $O_2$/coal ratio is 0.8 for the highest cold gas efficiency approximately. At those operating conditions, the higher coal has the C/H ratio, the lower syn-gas has the $H_2$/CO ratio.

A Study on the Ceramic Body and Art Glaze by Using Coal Ash (도예용 소지 및 유에 석탄재 적용 연구)

  • Ri, Se-W;Park, Sung;Chung, Yun-Joong
    • Journal of the Korean Ceramic Society
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    • v.46 no.6
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    • pp.548-553
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    • 2009
  • This study is on the application of ceramic body and art glaze by using coal ash according to each wt%. Body color was turned red and dark as increasing coal ash contents in the body and art glaze because of the effect of noncombustible carbon in $Fe_2O_3$ and coal ash. Not only pore and black core were generated but also absorptance and shrinkage were increased as increasing coal ash contents. The glaze of coal ash 20 wt% showed blue absorption band, turned red band as increasing coal ash contents, $Al_2O_3\;to\;SiO_2$ ratio got lower and became mat because glaze is estranged from $Al_2O_3\;to\;SiO_2$ mol ratio 1:10 of transparent glaze as increasing coal ash contents. Glaze showed unstable dissolving condition in the more coal ash contents.

A Study of Chemical Properties and Fusibility of Korean Anthracite Coal Ash (국내 무연탄회의 화학조성 및 용융특성에 관한 연구)

  • Park, Cheol-Woo;Lee, See-Hoon;Shon, Eung-Kwon
    • Analytical Science and Technology
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    • v.5 no.4
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    • pp.433-441
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    • 1992
  • Chemical composition and fusibility of coal ash were measured for 23 Korean anthracite coals. The relationship between chemical properties and fusion temperature of coal ash was investigated. The slagging and fouling in firing the pulverized coal for boiler was assessed for the coal samples. It was found that most ashes contained more than 80% of $SiO_2$ and $Al_2O_3$ whereas less than 1% of $Na_2O$. And also fusion temperature of ashes occured relatively higher for Korean coals. Therefore it can be predictable that the slagging and fouling formation has a little problem in a pulverized coal firing system. A base/acid ratio did show a good correlation with fusion temperature for these coal ashes.

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CFD Modeling for 300MW Shell-Type One-Stage Entrained Flow Coal Gasifier : Effect of $O_2$/Steam/Coal Ratios, Coal Particle Sizes, and Inlet Angles on the Gasifier Performance (300MW급 Shell형 1단 분류층 석탄 가스화기의 전산수치해석 : 산소/스팀/석탄 주입비, 석탄입자 크기, 주입 노즐 각도가 가스화기 성능에 미치는 영향)

  • Song, Ji-Hoon;Kang, Min-Woong;Seo, Dong-Kyun;Lim, Sung-Jin;Paek, Min-Su;Hwang, Jung-Ho
    • Transactions of the Korean hydrogen and new energy society
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    • v.21 no.3
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    • pp.227-240
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    • 2010
  • Coal gasification is heading for a great future as one of the cleanest energy sources, which can produce not only electricity and heat, but also gaseous and liquid fuels from the synthesis. The work focuses on 300MW shell type one-stage entrained flow coal gasifier which is used in the Integrated coal Gasification Combined Cycle(IGCC) plant as a reactor. As constructing an IGCC plant is considerably complicated and expensive compared with a pulverized-coal power plant, it is important to determine optimum design factors and operating conditions using a computational fluid dynamics (CFD) model. In this study, the results of numerical calculations show that $O_2$/Coal ratio, 0.83, Steam/Coal ratio, 0.05, coal particle diameter, $100{\mu}m$, injection angle, $4^{\circ}$ (clockwise) are the most optimum in this research.

Zeolitification Characteristics of Coal Fly Ash by Amount of Na2CO3 Using the Fusion/Hydrothermal Method (용융/수열합성법으로부터 Na2CO3 첨가량에 따른 석탄비산재의 제올라이트화 특성)

  • Lee, Chang-Han
    • Journal of Environmental Science International
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    • v.28 no.6
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    • pp.553-559
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    • 2019
  • In this study, zeolitic materials at $Na_2CO_3/CFA$ ratio of 0.6 - 1.8 were synthesized from coal fly ash from a thermal power plant using a fusion/hydrothermal method. The zeolitic materials were found to have cubic crystals structure and X-ray diffraction (XRD) peaks of Na-A zeolite by XRD and SEM analysis. When the zeolitic materials were synthesized from the coal fly ash, the XRD peaks of the zeolitic materials at $Na_2CO_3/CFA$ ratios of 0.9-1.8 had the same location as the XRD peaks of commercial Na-A zeolite. The XRD peaks of the Na-A zeolite ($Na_{12}Al_{12}Si_{12}O_{48}27.4H_2O$) were confirmed in the $2{\theta}$ in the range of 7.18-34.18. However, it was also confirmed that peaks of $CaCO_3$, an impurity inhibiting synthesis of Na-A zeolite from CaO and $Na_2CO_3$ in the coal fly ash, occurred in the XRD peaks of the zeolitic materials at $Na_2CO_3/CFA$ ratio of 1.5-1.8. The crystallinities of the zeolitic materials tended to increase gradually within the $Na_2CO_3/CFA$ ratio range of 0.6-1.8.

Numerical Study on 300 MW Shell-Type One-Stage Entrained Flow Bed Gasifier : Effect of Coal·Biomass Blending Ratio on CO2 Gasification (300MW급 Shell형 1단 분류층 가스화기 성능에 대한 전산수치해석 : 석탄·바이오매스 혼합비에 따른 CO2 가스화 반응)

  • Hong, Jung-Woo;Park, Sang-Shin;Song, Ji-Hoon;Hwang, Jung-Ho
    • Transactions of the Korean hydrogen and new energy society
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    • v.23 no.3
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    • pp.274-284
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    • 2012
  • Recently, gasification technology for coal blended with biomass has been an issue. Especially, An advantages of coal blended with biomass are 1) obtaining high cold gas efficiency, 2) obtaining syn-gas of high-high heating value (HHV), and 3) controlling occurrence of $CO_2$. In this study, the efficiency and characteristic of 300 MW Shell type gasifier were predicted using CFD simulation. The CFD simulation was performed for biomass coal blending ratios of 0~0.2, 0.5, 1 and $O_2$/fuel ratios of 0.5~0.84. Kinetic parameters (A, $E_a$) obtained by $CO_2$ gasification experiment were used as inputs for the simulation. In results of CFD simulation, residence times of particle in 300MW Shell type gasifer presented as 7.39 sec ~ 13.65 sec. Temperature of exit increased with $O_2$/fuel ratio as 1400 K ~ 2800 K, while there is not an effects of biomass coal blending ratios. Considering both aspects of temperature for causing wall slagging and high cold gas efficiency, the optimal $O_2$/fuel ratio and blending ratio were found to be 0.585 and 0.05, respectively.

Fabrication of Mullite Short Fibers from Coal Fly Ash (석탄회로부터 뮬라이트 단섬유의 제조)

  • Kim, Byung-Moon;Park, Young-Min;Lyu, Seung-Woo;Yoon, Seog-Young;Park, Hong-Chae
    • Journal of the Korean Ceramic Society
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    • v.43 no.4 s.287
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    • pp.235-241
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    • 2006
  • Mullite short fibers have been fabricated by adapting the Kneading-Drying-Calcination (KDC) process and characterized. The effect of the addition of foaming agent and calcination temperature on the formation of mullite fibers from coal fly ash, was examined. In the present work, ammonium alum $NH_4Al(SO_4)_2\;12H_2O$ synthesized trom coal fly ash and sodium phosphate $Na_2HPO_4\;2H_2O$ were used as foaming agents. After calcination at $1300^{\circ}C$ for 10 h and then etching with 20% HF solution at $50^{\circ}C$ for 5 h using a microwave heating source, the alumina-deficient $(AI_2O_3/SiO_2$ = 1.13, molar ratio) orthorhombic mullite fibers with a width of ${\sim}0.8mm$ (aspect ratio >30), were prepared from the coal fly ash with $AI_2O_3/SiO_2$ = 0.32, molar ratio by the addition of $NH_4AI(SO_4)_2\;12H_2O$, and with further addition of 2 wt% sodium phosphate. The excessive addition of sodium phosphate rather decreased the formation of mullite fibers, possibly due to the large amount of liquid phase prior to mullitization reaction.

Numerical and experimental study for Datong coal gasification in entrained flow coal gasifier

  • Park, Y. C.;Park, T. J.;Kim, J. H.;Lee, J. G.
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2001.11a
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    • pp.69-76
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    • 2001
  • The coal gasification process of a slurry feed type, entrained-flow coal gasifier was numerically predicted in this paper. By divding the complicated coal gasification process into several simplified stages suh as slurry evaporation, coal devolitilisation and two-phase reactions coupled with turbulent flow and two-phase heat transfer, a comprehensive numerical model was constructed to simulate the coal gasification process. The k-$\varepsilon$turbulence model was used for the gas phase flow while the Random-trajectory model was applied to describe the behavior of the coal slurry particles. The unreacted-core shrinking model and modified Eddy Break-Up(EBU) model were used to simulate the heterogeneous and homogeneous reactions, respectively. The simulation results obtained the detailed informations about the flow field, temperature inside the gasifier. Meanwhile, the simulation results were compared with the experimental data as function of $O_2$/coal ratio. It illustrated that the calculated carbon conversions agreed with the measured ones and that the measurd quality of the atngas was better than the calculated one when the $O_2$/coal ratio increases. The result was related with the total heat loss through the gasifier and uncertain kinetics for the heterogeneous reactions.

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