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동력경운기(動力耕耘機) 이용실태(利用實態) 조사분석(調査分析)(II) -고장(故障) 및 수리(修理)에 관(關)하여- (A Survey on the Break-down and Repair of the Power Tillers in Korea)

  • 홍종호;이채식
    • Journal of Biosystems Engineering
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    • 제6권1호
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    • pp.28-38
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    • 1981
  • 동력경운기(動力耕耘機)의 효율적(效率的)인 이용(利用)과 고장(故障)으로 인(因)한 문제점(問題點)과 그에 따른 대책(對策)을 강구(講究)하기 위(爲)한 기초자료(基礎資料)를 제시(提示)코저 전국(全國) 8개도 278농가(農家)를 대상(對象)으로 동력경운기(動力耕耘機)의 각종(各種) 고장(故障) 및 수리실태(修理實態)를 조사분석(調査分析)한 결과(結果)는 다음과 같다. 가. 고장빈도(故障頻度) 동력경운기(動力耕耘機)의 대당(臺當) 년간(年間) 고장발생(故障發生) 빈도(頻度)는 9.05회(回)이었으며 평균(平均) 39.1시간(時間) 작업(作業)에 1회(回)의 고장(故障)이 발생(發生)되었다. 고장빈도(故障頻度)가 가장 높았던 곳은 점화연료공급계통(點火燃料供給系統)으로서 2.02회(回)로 전체고장(全體故障)의 22.3%를 차지하였고, 그 다음이 부속작업기(附屬作業機) 시린더계통(系統), 주행장치등(走行裝置等)의 순서(順序)로 나타났다. (2) 동력경운기(動力耕耘機) 사용년수별(使用年水別) 고장(故障) 발생빈도(發生頻度)는 구입후(購入後) 6년(年) 이하(以下) 경과(經過)된 기계(機械)에서 37.7시간(時間) 사용(使用)에 1회(回)의 고장(故障)이 발생(發生)된 것으로 나타나 가장 높았고 그 다음이 구입후(購入後) 2년(年) 미만(未滿)된 기계(機械)로서 38.6시간(時間) 작업(作業)에 1회(回)이 고장(故障)이 발생(發生)되었다. (3) 동력경운기(動力耕耘機) 기종별(機種別) 고장(故障) 발생빈도(發生頻度)는 석유(石油)엔진이 36.3시간(時間) 작업(作業)에 1회(回)의 고장(故障)이 발생(發生)되어 디젤엔진의 42.8시간(時間)보다 높았고 마력별(馬力別)로는 석유(石油)엔진의 경우(境遇) 8마력(馬力)이 10마력(馬力)보다 고장(故障) 발생빈도(發生頻度)가 높게 나타났다. (4) 동력경운기(動力耕耘機) 월별(月別) 고장(故障) 발생빈도(發生頻度)는 10월(月)에 가장 낮아 51.5시간(時間) 작업(作業)에 1회(回)의 고장(故障)이 발생(發生)되었고 그 다음이 6월로 49.7시간(時間) 작업(作業)에 1회(回)의 고장(故障)이 발생(發生)된 것으로 나타나 작업시간(作業時間)이 많았을 때 고장(故障) 발생빈도(發生頻度)는 상대적(相對的)으로 적었던 것으로 나타났다. 나. 수리장소(修理場所) (1) 동력경운기(動力耕耘機) 고장시(故障時)의 수리장소(修理場所)는 자가수리(自家修理)가 평균(平均) 45.3%이었고 공장수리(工場修理)가 54.7%로 나타나 공장수리(工場修理)가 자가수리(自家修理)보다 많았다. (2) 동력경운기(動力耕耘機) 사용년수별(使用年數別) 수리장소(修理場所)는 구입후(購入後) 경과년수(經過年數)가 길어질수록 공장수리(工場修理)보다 자가수리(自家修理)가 많아지는 것으로 나타났다. (3) 동력경운기(動力耕耘機) 자가수리율(自家修理率)은 디젤엔진이 석유(石油)엔진보다 높았으며 석유(石油)엔진에서는 10마력(魔力)이 디젤엔진에서는 8마력(魔力)이 높았다. (4) 고장부위별(故障部位別) 자가수리(自家修理) 비율(比率)은 조향장치(操向裝置)가 가장 높아 66.7%였으며 그 다음이 점화연료계통(點火燃料系統)인 것으로 나타났고 자가수리비율(自家修理比率)이 가장 낮는 곳은 부속작업기(附屬作業機)로서 26.5%에 불과(不過)하였다. 다. 고장원인(故障原因) (1) 동력경운기(動力耕耘機) 고장원인(故障原因)은 기계(機械)의 노후(老朽)에 의(依)한 고장(故障)이 년간(年間) 대당(臺當) 5.18회(回)로 전체(全體)의 57.2%를 차지하여 가장 많았고 정비불량(整備不良)과 과부하(過負荷)로 인(因)한 고장(故障)이 전체(傳遞)의 37.7%이었다. (2) 동력경운기(動力耕耘機) 구입후(購入後) 2년(年) 미만(未滿)의 기종(機種)에서는 정비불량(整備不良)으로 인(因)한 고장(故障)이 많았던 반면(反面) 노후(老朽)로 인(因)한 고장(故障)이 적었다. (3) 동력경운기(動力耕耘機) 고장원인(故障原因)은 기종별(機種別) 마력별(馬力別) 공(共)히 노후(老朽)로 인(因)한 고장(故障)과 과부하(過負荷)로 인(因)한 고장(故障)이 대부분(大部分)이었으며 특히 석유(石油) 5마력(馬力)엔진에서는 과부하(過負荷)로 인(因)한 고장(故障)이 월등히 높았다. (4) 동력경운기(動力耕耘機) 부위별(部位別) 고장원인(故障原因)은 시린더 계통(系統)과 주행장소(走行場所)의 고장(故障)에서는 주(主)로 노후(老朽)에 의(衣)한 원인(原因)이 많았던 반면(反面) 점화연료계통(點火燃料系統)의 고장(故障)에서는 정비불량(整備不良)으로 인한 고장(故障)이 많았다. 라. 수리비율(修理(比率) (1) 동력경운기(動力耕耘機) 년간(年間) 대당(臺當) 수리비(修理費)는 34,509원이었고 동력경운기(動力耕耘機) 1시간(時間) 수업당(修業當) 평균(平均) 수리비(修理費)는 97원이었다. (2) 동력경운기(動力耕耘機) 기종별(機種別) 수리비(修理費)는 석유(石油)엔진이 40,697원으로 디젤엔진의 28,322원보다 훨씬 많았다. (3) 동력경운기(動力耕耘機) 기종별(機種別) 1시간(時間) 수업당(修業當) 평균(平均) 수리비(修理費)는 석유(石油)엔진이 108원으로 디젤엔진의 86원보다 많았으며 마력별(馬力別)로는 차이(差異)가 없었다. (4) 동력경운기(動力耕耘機) 고장부위별(故障部位別) 년간(年間) 수리비(修理費)는 시린더 계통(系統)이 13,036원으로 가장 많았으며 조향장치(操向裝置)가 362원으로 가장 적었다. (5) 동력경운기(動力耕耘機) 1회(回) 수리시(修理時)의 평균(平均) 수리비(修理費)는 3,713원이었으며 시린더계통(系統)이 10,598원으로 가장 많았고 조향장치(操向裝置)가 1,006원으로 가장 적었다. 마. 자가수리소요시간(自家修理所要時間) 및 고장(故障)으로 인(因)한 불가동시간(不稼動時間) (1) 동력경운기(動力耕耘機) 년간(年間) 대당(臺當) 자가수리(自家修理) 소요시간(所要時間)은 8.36시간(時間)이었고 고장(故障)때문에 작업(作業)하지 못한 시간(時間)은 년간(年間) 대당(臺當) 93.5시간(時間)이었다. (2) 동력경운기(動力耕耘機) 사용년수별(使用年水別) 자가수리시(自家修理時)의 1회수리당(回修理當) 소요시간(所要時間)은 6년이상(年以上) 경과(經過)된 기계(機械)에서 21.3시간(時間)으로 가장 높았고 고장(故障) 때문에 사용(使用)하지 못한 시간(時間)은 2년(年) 미만(未滿)된 기계(機械)에서 년간(年間) 대당(臺當) 127.13시간(時間)으로 나타나 가장 높았다. (3) 동력경운기(動力耕耘機) 기종별(機種別) 자가수리시(自家修理時)의 1회(回) 수리당(修理當) 소요시간(所要時間)은 디젤엔진이 10.66시간(時間)으로 석유(石油)엔진의 6.48시간(時間)보다 많았고 고장(故障)으로 인(因)하여 가동(稼動)하지 못한 시간(時間)은 석유(石油)엔진이 년간(年間) 대당(臺當) 99.4시간(時間)으로 디젤엔진의 88.67시간(時間)보다 많았다. (4) 동력경운기(動力耕耘機) 마력별(馬力別) 자가수리시(自家修理時)의 1회수리당(回修理當) 소요시간(所要時間)은 석유(石油)엔진 디젤엔진 공(共)히 8마력(馬力)이 가장 적어 석유(石油)엔진 3.78시간(時間)이었고 디젤엔진은 8.25시간(時間)이었다. (5) 동력경운기(動力耕耘機) 고장부위별(故障部位別) 자가수리시(自家修理時)의 1회수리당(回修理當) 소요시간(所要時間)은 시린더 계통(系統)이 가장 많은 32.02시간(時間)이었고 고장(故障)으로 인(因)하여 가동(稼動)하지 못한 시간(時間)은 시린더 계통(系統)이 가장 많아 년간(年間) 대당(臺當) 37.30시간(時間)이었다.

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논벼 장.단간품종의 증발산제계수와 건물량과의 관계에 대한 연구(I) (Studies on Relations between Various Coeffcients of Evapo-Transpiration and Quantities of Dry Matters for Tall-and Short Statured Varieties of Paddy Rice)

  • 류한열;김철기
    • 한국농공학회지
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    • 제16권2호
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    • pp.3361-3394
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    • 1974
  • The purpose of this thesis is to disclose some characteristics of water consumption in relation to the quantities of dry matters through the growing period for two statured varieties of paddy rice which are a tall statured variety and a short one, including the water consumption during seedling period, and to find out the various coefficients of evapotranspiration that are applicable for the water use of an expected yield of the two varieties. PAL-TAL, a tall statured variety, and TONG-lL, a short statured variety were chosen for this investigation. Experiments were performed in two consecutive periods, a seedling period and a paddy field period, In the investigation of seedling period, rectangular galvanized iron evapotranspirometers (91cm${\times}$85cm${\times}$65cm) were set up in a way of two levels (PAL-TAL and TONG-lL varieties) with two replications. A standard fertilization method was applied to all plots. In the experiment of paddy field period, evapotanspiration and evaporation were measured separately. For PAL-TAL variety, the evapotranspiration measurements of 43 plots of rectangular galvanized iron evapotranspirometer (91cm${\times}$85cm${\times}$65cm) and the evaporation measurements of 25 plots of rectangular galvanized iron evaporimeter (91cm${\times}$85cm${\times}$15cm) have been taken for seven years (1966 through 1972), and for TONG-IL variety, the evapotranspiration measurements of 19 plots and the evaporation measurements of 12 plots have been collected for two years (1971 through 1972) with five different fertilization levels. The results obtained from this investigation are summarized as follows: 1. Seedling period 1) The pan evaporation and evapotranspiration during seedling period were proved to have a highly significant correlation to solar radiation, sun shine hours and relative humidity. But they had no significant correlation to average temperature, wind velocity and atmospheric pressure, and were appeared to be negatively correlative to average temperature and wind velocity, and positively correlative to the atmospheric pressure, in a certain period. There was the highest significant correlation between the evapotranspiration and the pan evaporation, beyond all other meteorological factors considered. 2) The evapotranpiration and its coefficient for PAL-TAL variety were 194.5mm and 0.94∼1.21(1.05 in average) respectively, while those for TONG-lL variety were 182.8mm and 0.90∼1.10(0.99 in average) respectively. This indicates that the evapotranspiration for TONG-IL variety was 6.2% less than that for PAL-TAL variety during a seedling period. 3) The evapotranspiration ratio (the ratio of the evapotranspiration to the weight of dry matters) during the seedling period was 599 in average for PAL-TAL variety and 643 for TONG-IL variety. Therefore the ratio for TONG-IL was larger by 44 than that for PAL-TAL variety. 4) The K-values of Blaney and Criddle formula for PAL-TAL variety were 0.78∼1.06 (0.92 in average) and for TONG-lL variety 0.75∼0.97 (0.86 in average). 5) The evapotranspiration coefficient and the K-value of B1aney and Criddle formular for both PAL-TAL and TONG-lL varieties showed a tendency to be increasing, but the evapotranspiration ratio decreasing, with the increase in the weight of dry matters. 2. Paddy field period 1) Correlation between the pan evaporation and the meteorological factors and that between the evapotranspiration and the meteorological factors during paddy field period were almost same as that in case of the seedling period (Ref. to table IV-4 and table IV-5). 2) The plant height, in the same level of the weight of dry matters, for PAL-TAL variety was much larger than that for TONG-IL variety, and also the number of tillers per hill for PAL-TAL variety showed a trend to be larger than that for TONG-IL variety from about 40 days after transplanting. 3) Although there was a tendency that peak of leaf-area-index for TONG-IL variety was a little retarded than that for PAL-TAL variety, it appeared about 60∼80 days after transplanting. The peaks of the evapotranspiration coefficient and the weight of dry matters at each growth stage were overlapped at about the same time and especially in the later stage of growth, the leaf-area-index, the evapotranspiration coefficient and the weight of dry matters for TONG-IL variety showed a tendency to be larger then those for PAL-TAL variety. 4) The evaporation coefficient at each growth stage for TONG-IL and PAL-TALvarieties was decreased and increased with the increase and decrease in the leaf-area-index, and the evaporation coefficient of TONG-IL variety had a little larger value than that of PAL-TAL variety. 5) Meteorological factors (especially pan evaporation) had a considerable influence to the evapotranspiration, the evaporation and the transpiration. Under the same meteorological conditions, the evapotranspiration (ET) showed a increasing logarithmic function of the weight of dry matters (x), while the evaporation (EV) a decreasing logarithmic function of the weight of dry matters; 800kg/10a x 2000kg/10a, ET=al+bl logl0x (bl>0) EV=a2+b2 log10x (a2>0 b2<0) At the base of the weight of total dry matters, the evapotranspiration and the evaporation for TONG-IL variety were larger as much as 0.3∼2.5% and 7.5∼8.3% respectively than those of PAL-TAL variety, while the transpiration for PAL-TAL variety was larger as much as 1.9∼2.4% than that for TONG-IL variety on the contrary. At the base of the weight of rough rices the evapotranspiration and the transpiration for TONG-IL variety were less as much as 3.5% and 8.l∼16.9% respectively than those for PAL-TAL variety and the evaporation for TONG-IL was much larger by 11.6∼14.8% than that for PAL-TAL variety. 6) The evapotranspiration coefficient, the evaporation coefficient and the transpiration coefficient and the transpiration coefficient were affected by the weight of dry matters much more than by the meteorological conditions. The evapotranspiratioa coefficient (ETC) and the evaporation coefficient (EVC) can be related to the weight of dry matters (x) by the following equations: 800kg/10a x 2000kg/10a, ETC=a3+b3 logl0x (b3>0) EVC=a4+b4 log10x (a4>0, b4>0) At the base of the weights of dry matters, 800kg/10a∼2000kg/10a, the evapotranspiration coefficients for TONG-IL variety were 0.968∼1.474 and those for PAL-TAL variety, 0.939∼1.470, the evaporation coefficients for TONG-IL variety were 0.504∼0.331 and those for PAL-TAL variety, 0.469∼0.308, and the transpiration coefficients for TONG-IL variety were 0.464∼1.143 and those for PAL-TAL variety, 0.470∼1.162. 7) The evapotranspiration ratio, the evaporation ratio (the ratio of the evaporation to the weight of dry matters) and the transpiration ratio were highly affected by the meteorological conditions. And under the same meteorological condition, both the evapotranspiration ratio (ETR) and the evaporation ratio (EVR) showed to be a decreasing logarithmic function of the weight of dry matters (x) as follows: 800kg/10a x 2000kg/10a, ETR=a5+b5 logl0x (a5>0, b5<0) EVR=a6+b6 log10x (a6>0 b6<0) In comparison between TONG-IL and PAL-TAL varieties, at the base of the pan evaporation of 343mm and the weight of dry matters of 800∼2000kg/10a, the evapotranspiration ratios for TONG-IL variety were 413∼247, while those for PAL-TAL variety, 404∼250, the evaporation ratios for TONG-IL variety were 197∼38 while those for PAL-TAL variety, 182∼34, and the transpiration ratios for TONG-IL variety were 216∼209 while those for PAL-TAL variety, 222∼216 (Ref. to table IV-23, table IV-25 and table IV-26) 8) The accumulative values of evapotranspiration intensity and transpiration intensity for both PAL-TAL and TONG-IL varieties were almost constant in every climatic year without the affection of the weight of dry matters. Furthermore the evapotranspiration intensity appeared to have more stable at each growth stage. The peaks of the evapotranspiration intensity and transpiration intensity, for both TONG-IL and PAL-TAL varieties, appeared about 60∼70 days after transplanting, and the peak value of the former was 128.8${\pm}$0.7, for TONG-IL variety while that for PAL-TAL variety, 122.8${\pm}$0.3, and the peak value of the latter was 152.2${\pm}$1.0 for TONG-IL variety while that for PAL-TAL variety, 152.7${\pm}$1.9 (Ref.to table IV-27 and table IV-28) 9) The K-value in Blaney & Criddle formula was changed considerably by the meteorological condition (pan evaporation) and related to be a increasing logarithmic function of the weight of dry matters (x) for both PAL-TAL and TONG-L varieties as follows; 800kg/10a x 2000kg/10a, K=a7+b7 logl0x (b7>0) The K-value for TONG-IL variety was a little larger than that for PAL-TAL variety. 10) The peak values of the evapotranspiration coefficient and k-value at each growth stage for both TONG-IL and PAL-TAL varieties showed up about 60∼70 days after transplanting. The peak values of the former at the base of the weights of total dry matters, 800∼2000kg/10a, were 1.14∼1.82 for TONG-IL variety and 1.12∼1.80, for PAL-TAL variety, and at the base of the weights of rough rices, 400∼1000 kg/10a, were 1.11∼1.79 for TONG-IL variety and 1.17∼1.85 for PAL-TAL variety. The peak values of the latter, at the base of the weights of total dry matters, 800∼2000kg/10a, were 0.83∼1.39 for TONG-IL variety and 0.86∼1.36 for PAL-TAL variety and at the base of the weights of rough rices, 400∼1000kg/10a, 0.85∼1.38 for TONG-IL variety and 0.87∼1.40 for PAL-TAL variety (Ref. to table IV-18 and table IV-32) 11) The reasonable and practicable methods that are applicable for calculating the evapotranspiration of paddy rice in our country are to be followed the following priority a) Using the evapotranspiration coefficients based on an expected yield (Ref. to table IV-13 and table IV-18 or Fig. IV-13). b) Making use of the combination method of seasonal evapotranspiration coefficient and evapotranspiration intensity (Ref. to table IV-13 and table IV-27) c) Adopting the combination method of evapotranspiration ratio and evapotranspiration intensity, under the conditions of paddy field having a higher level of expected yield (Ref. to table IV-23 and table IV-27). d) Applying the k-values calculated by Blaney-Criddle formula. only within the limits of the drought year having the pan evaporation of about 450mm during paddy field period as the design year (Ref. to table IV-32 or Fig. IV-22).

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