• Title/Summary/Keyword: $CO_2$ Gasification

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Gasification Performance of a Heavy Residual Oilwith Changes in Key Operating Variables (주요 운전 변수에 따른 중잔유 가스화의 성능 예측)

  • 이승종;윤용승
    • Journal of Energy Engineering
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    • v.10 no.2
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    • pp.140-152
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    • 2001
  • 발전 연료로서의 활용 가치가 높은 중잔유의 효과적인 활용을 위해 중잔유의 가스화 성능에 영향을 주는 주요 변수들인 산소 공급비, 증기 공급비 및 가스화기 온도를 변화시키면서 중잔유 가스화에 미치는 영향을 파악하였으며 가스화 성능을 예측하였다. 산소량은 0.5~2.0의 산소/연료비 범위에서 변화시켰고 증기량은 0.1~2.0의 증기/연료비에서 변화시켰으며 가스화기 온도는 600~200$0^{\circ}C$의 범위에서 변화시켰다. 대상 연료는 국내산 아스팔트이며 산소-증기, 산소-온도 및 증기-온도의 조합으로 동시 변화시킬 때의 가스화에 미치는 영향을 살펴보았다. 산소량이 증가할수록 CO와 H$_2$ 생성량은 증가한 후 감소하는 경향을 나타내었으며 증기량이 증가할수록 H$_2$ 생성량은 130$0^{\circ}C$부근까지 증가한 후 130$0^{\circ}C$ 이상에서는 서서히 감소하였으며, CO 생성량은 증가하는 경향을 나타내었다. 국내산 아스팔트의 경우 산소/연료비 0.92~1.01, 증기/연료비 0.18~0.49 및 가스화기 온도 1250~132$0^{\circ}C$의 영역에서 가스화 성능이 가장 좋은 것으로 나타났다.

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Experimental study on the characteristics of Vacuum residue gasification in an entrained-flow gasifier (습식 분류상 가스화장치를 이용한 중질잔사유(Vacuum residue)의 가스화 특성연구)

  • ;;;;;;;A. Renevier
    • Proceedings of the Korea Society for Energy Engineering kosee Conference
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    • 2002.11a
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    • pp.171-184
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    • 2002
  • Approx. 200,000 bpd vacuum residue oil is produced from oil refineries in Korea. These are supplying to use asphalt, high sulfur fuel oil, and upgrading at the residue hydro-desulfurization unit. Vacuum residue oil has high energy content, however high sulfur content and high concentration of heavy metals represent improper low grade fuel. To meet growing demand for effective utilization of vacuum residue oil from refineries, recently some of the oil refinery industries in Korea, such as SK oil refinery and LG Caltex refinery, have already proceeded feasibility study to construct 435-500 MWe IGCC power plant and hydrogen production facilities. Recently, KIER(Korea Institute of Energy Research) are studing on the Vacuum Residue gasification process using an oxygen-blown entrained-flow gasifier. The experiment runs were evaluated under the reaction temperature : 1,100~1,25$0^{\circ}C$, reaction pressure : 1~6kg/$\textrm{cm}^2$G, oxygen/V.R ratio : 0.8~0.9 and steam/V.R ratio : 0.4-0.5. Experimental results show the syngas composition(CO+H$_2$) : 85~93%, syngas flow rate : 50~110Mm$^3$/hr, heating value : 2,300~3,000 ㎉/Nm$^3$, carbon conversion : 65~92, cold gas efficiency : 60~70%. Also equilibrium modeling was used to predict the vacuum residue gasification process and the predicted values were compared reasonably well with experimental data.

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Experimental Study on the Characteristics of Vacuum Residue Gasification in an Entrained-flow Gasifier (습식 분류상 가스화장치를 이용한 중질잔사유(Vacuum Residue)의 가스화 특성연구)

  • ;;;;;;;A. Renevier
    • Journal of Energy Engineering
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    • v.12 no.1
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    • pp.49-57
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    • 2003
  • Approx. 200.000 bpd vacuum residue oil is produced from oil refineries in Korea, and is supplied to use asphalt, high sulfur fuel oil and for upgrading at the residue hydro-desulfurization unit. Vacuum residue oil has high energy content, however its high sulfur content and high concentration of heavy metals represent improper low grade fuel. To meet growing demand for effective utilization of vacuum residue oil from refineries, recently some of the oil refinery industries in Korea, such as SK oil refinery and LG Caltex refinery, have already proceeded feasibility study to construct 435~500 MWe IGCC power plant and hydrogen production facilities. Recently, KIER (Korea Institute of Energy Research) are studying on the Vacuum Residue gasification process using an oxygen-blown entrained-flow gasifier. The experiment runs were evaluated under the reaction temperature: 1.100~l,25$0^{\circ}C$, reaction pressure: 1~6 kg/$\textrm{cm}^2$G, oxygen/V.R ratio: 0.8~0.9 and steam/V.R ratio: 0.4~0.5. Experimental results show the syngas composition (CO+H$_2$): 85~93%, syngas flow rate: 50~l10 Nm$^3$/hr, heating value: 2,300~3,000 k㎈/Nm$^3$, carbon conversion: 65~92, cold gas efficiency: 60~70%. Also equilibrium modeling was used to predict the vacuum residue gasification process and the predicted values were compared reasonably well with experimental data.

A Study on Syngas Co-combustion Characteristics in a Heavy Oil Combustion System with Multi Burners (멀티 버너 중유 연소로에서의 합성 가스 혼합 연소 특성 연구)

  • Yang, Dong-Jin;Choi, Shin-Young;Yang, Won
    • Journal of the Korean Society of Combustion
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    • v.15 no.1
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    • pp.43-49
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    • 2010
  • Co-combustion of syngas in an existing boiler can be one of the options for replacing conventional fossil fuel with alternative fuels such as waste and biomass. This study is aimed to investigate effects of syngas cocombustion on combustion characteristics and boiler efficiency. An experimental study was performed for a pilot-scale furnace with 4 oil burners. Tests were conducted with mixture-gas as a co-combustion fuel and heavy oil as a main fuel. The mixture-gas was composed of 15% CO, 7% $H_2$, 3% $CH_4$ and 75% $N_2$ for simulating syngas from air-blown gasification. And LHV of the mixture-gas was 890 kcal/$Nm^3$. Temperature distribution in the furnace and flue gas composition were measured for various heat replacement ratio by the mixture gas. Heat loss through the wall was also carried out through heat & mass balance calculation, in order to obtain informations related to boiler efficiency. Experimental results show that similar temperature distribution and flue gas composition can be obtained for the range of 0~20% heat replacement by syngas. NOx concentration is slightly decreased for higher heat replacement by the syngas because fuel NOx is decreased in the case. Meanwhile, heat loss is a bit decreased for higher heat replacement by the syngas, which implies that boiler efficiency can be a bit decreased when syngas co-combustion is applied to a boiler.

COMBUSTION CHARACTERISTICS OF WASTE-PYROLYSIS GASES IN AN INTERNAL COMBUSTION ENGINE

  • Shudo, T.;Nagano, T.;Kobayashi, M.
    • International Journal of Automotive Technology
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    • v.4 no.1
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    • pp.1-8
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    • 2003
  • Wastes such as shredder dust of disposed vehicles can be decomposed into low calorific flammable gases by Pyrolysis gasification. A stationary electric Power generation using an internal combustion engine fuelled with the waste-pyrolysis gas is an effective way to ease both waste management and energy saving issues. The waste-pyrolysis gas mainly consists of H$_2$, CO, $CO_2$ and $N_2$. The composition and heating value of the gas generated depend on the conversion process and the property of the initial waste. This research analyzed the characteristics of the combustion and the exhaust emissions in a premixed charge spark ignition engine fuelled with several kinds of model gases, which were selected to simulate the pyrolysis-gases of automobile shredder dusts. The influences of the heating value and composition of the fuel were analyzed parametrically. Furthermore, optical analyses of the combustion flame were made to study the influence of the fuel's inert gas on the flame propagation.

Comparison of effects of spark timing and fuel ratio on engine efficiency and $NO_x$ emission for fuel of city gas and syngas($H_2$ and CO) (도시가스와 혼합가스($H_2$, CO) 적용 시 점화시기 및 공연비에 따른 발전효율 및 질소산화물 배출량 비교)

  • Jeong, Chul-Young;Lee, Kyung-Teak;Song, Soon-Ho;Chun, Kwang-Min;Nam, Sang-Ick
    • 한국신재생에너지학회:학술대회논문집
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    • 2009.06a
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    • pp.817-820
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    • 2009
  • Research on usage of syngas produced by waste gasification is on going all around the world. Syngas which consists of $H_2$, CO, $CO_2$, $N_2$, has different combustion characteristics from current city gas; due to distinct flame propagation speed of the fuel, syngas has different spark timing and air fuel ratio at maximum generating efficiency. This is why finding both the optimum point of spark timing and air fuel ratio is so important in order to improve thermo efficiency and secure stable running of gas generated by relatively low heating value syngas. Moreover, since emission of $NO_x$ is strictly regulated, it is important to operate lean burn condition that reduces NOx emission.

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Simultaneous Treatment of Tar and Particles Using Oil Scrubber and Bag Filter in Biomass Gasification (오일 스크러버 및 집진장치를 통한 바이오매스 가스화 공정 발생 타르 및 입자 제거 연구)

  • Kim, Joon Yub;Jo, Young Min;Kim, Sang Bum
    • Applied Chemistry for Engineering
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    • v.30 no.6
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    • pp.712-718
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    • 2019
  • A combustible producer gas composed of H2, CO and CH4 could be obtained by the thermal-chemical conversion of biomass. However, a large amount of particulate matters including tar generated causes the mal-function of turbines and engines or the fouling of pipelines. In this study, a wet scrubber using the soybean oil and bag filter were installed, and the removal efficiency was investigated. Hydrate limestone and wood char base activated carbon were pre-coated on the filter medium to prevent clogging of open pores. The removal efficiencies by the bag filter were 86 and 80% for the hydrated limestone and activated carbon coating, respectively. Overall, the collection when using a series of oil scrubbers and bag filters were 88%, while 83% for the filter coating material.

Review on the water-gas shift process for a coal SNG project (석탄 SNG 생산설비의 수성가스전환 공정 분석)

  • Kim, Youngdo;Shin, Yongseung
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.75.1-75.1
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    • 2011
  • Coal gasification is considered as one of the most prospective technologies in energy field since it can be utilized for various products such as electricity, SNG (Synthetic Natural Gas or Substitute Natural Gas) and other chemical products. Among those products from coal gasification, SNG is emerging as a very lucrative product due to the rising prices of oil and natural gas, especially in Asian countries. The process of SNG production is very similar to the conventional IGCC in that the overall process is highly dependent on the type of gasifier and coal rank. However, there are some differences between SNG production and IGCC, which is that SNG plant requires higher oxygen purity from oxygen plant and more complex gas cleanup processes including water-gas shift reaction and methanation. Water-gas shift reaction is one of the main process in SNG plant because it is a starting point for the latter gas cleanup processes. For the methanation process, syngas is required to have a composition of $H_2$/CO = 3. This study reviewed various considerations for water-gas shift process in a conceptual design on an early stage like a feasibility study for a real project. The factors that affect the design parameters of water-gas shift reaction include the coal properties, the type of gasifier, the overall thermal efficiency of the plant and so on. Water-gas shift reaction is a relatively proven technology compared to the other processes in SNG plant so that it can reduce technological variability when designing a SNG project.

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Performance Analysis of Shell Coal Gasification Combined Cycle systems (Shell 석탄가스화 복합발전 시스템의 성능해석 연구)

  • Kim, Jong-Jin;Park, Moung-Ho;Song, Kyu-So;Cho, Sang-Ki;Seo, Seok-Bin;Kim, Chong-Young
    • Journal of Energy Engineering
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    • v.6 no.1
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    • pp.104-113
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    • 1997
  • This study aims to develop an analysis model using a commercial process simulator-ASPEN PLUS for an IGCC (Integrated Gasification Combined Cycle) system consisting a dry coal feeding, oxygen-blown entrained gasification process by Shell, a low temperature gas clean up process, a General Electric MS7001FA gas turbine, a three pressure, natural recirculation heat recovery steam generator, a regenerative, condensing steam turbine and a cryogenic air separation unit. The comparison between those results of this study and reference one done by other engineer at design conditions shows consistency which means the soundness of this model. The greater moisture contents in Illinois#6 coal causes decreasing gasifier temperature and the greater ash and sulfur content hurt system efficiency due to increased heat loss. As the results of sensitivity analysis using developed model for the parameters of gasifier operating pressure, steam/coal ratio and oxygen/coal ratio, the gasifier temperature increases while combustible gases (CO+H2) decreases throughout the pressure going up. In the steam/coal ratio analysis, when the feeding steam increases the maximum combustible gas generation point moves to lower oxygen/coal ratio feeding condition. Finally, for the oxygen/coal ratio analysis, it shows oxygen/coal ratio 0.77 as a optimum operating condition at steam/coal feeding ratio 0.2.

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Gasification of woody biomass in a fluidized bed reactor (유동층 반응기에서 목질계 바이오매스의 가스화반응)

  • Kim, Seung-Soo;Kim, Jinsoo;Seo, Young-Hoon;Cho, Won-Jun;Baek, Young-Soon;Song, Taek-Yong
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.11a
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    • pp.102.1-102.1
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    • 2010
  • 바이오매스(Biomass)는 지구상에서 에너지원으로 이용될 수 있는 모든 식물과 미생물을 총칭하는 의미로 사용된다. 최근 바이오매스를 에너지자원화 시키는 방법으로 주목받는 열화학적 전환(Thermo-chemical conversion) 반응은 산소가 없이 혹은 희박한 조건에서 바이오매스에 열과 압력을 가하거나 공기나 수증기 등의 가스화제와 반응하여 바이오오일(Bio-oil) 및 합성가스(Syngas)로 변화하는 프로세스를 의미한다. 바이오매스로부터 바이오 DME(Di-Methyl Ether) 생산을 위한 합성가스를 제조하기 위해서 국내 산림자원을 대상으로 열분해반응 특성연구를 수행하였다. 또한 이들 물질로부터 바이오 DME 합성을 위해 최적의 합성가스 제조를 위한 타당성 연구를 수행하였다. 반응온도 $800{\sim}900^{\circ}C$에서 가스화 수율은 78~80%, 촤 수율은 17~20%, 타르 수율은 4~10%였고, 합성가스($H_2$/CO)비는 0.9~1.6였다.

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