• Title/Summary/Keyword: $CO_2$ Gasification

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High Pressure Operation Characteristics of Pilot Scale Entrained-Bed Gasification System Using ABK Coal (ABK탄을 이용한 pilot급 분류층 석탄가스화기 시스템의 고압 운전특성)

  • Chung, Seokwoo;Yoo, Sangoh;Jung, Woohyun;Lee, Seungjong;Yun, Yongseung
    • 한국신재생에너지학회:학술대회논문집
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    • 2010.06a
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    • pp.105.2-105.2
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    • 2010
  • 석탄의 직접 연소 대신 고온/고압의 조건에서 불완전연소 및 가스화 반응을 통하여 일산화탄소(CO)와 수소($H_2$)가 주성분인 합성가스를 제조하여 이용하는 석탄 가스화 기술은 현실적인 에너지원의 확보를 위한 방법인 동시에 이산화탄소를 저감할 수 있는 기술이라 할 수 있다. 따라서, 본 연구에서는 non-slagging 방식의 pilot급 분류층 석탄가스화기를 대상으로 고압 미분탄공급장치, 합성가스 냉각장치, 고온 집진장치 등을 연계하여 상용급 석탄가스기와 유사한 $1,300^{\circ}C$, 20 kg/$cm^2$의 운전조건에서 미분탄의 안정적인 공급을 통한 양질의 합성가스 제조 및 제조된 합성가스의 분기 공급특성 시험을 진행하였다. 그리고, 고압 미분탄공급장치는 공급호퍼에 저장된 미분탄을 고온/고압 조건으로 운전되는 석탄가스화기에 공급하기 위한 설비로서, 이러한 고압 미분탄공급장치를 이용한 기류수송 방식의 미분탄 공급 기술은 가스화기 설계 및 운전제어 기술과 더불어 석탄가스화기 시스템의 안정적 연속운전을 위한 가장 핵심적인 기술 중 하나라고 할 수 있다. 따라서, 본 연구에서는 아역청탄인 인도네시아 ABK탄을 대상으로 향후 dense phase 고압 기류수송을 목적으로 하는 고압 미분탄공급장치의 성능특성을 시험을 진행하였는데, 시험 결과 73 kg/h 조건에서 20 kg/$cm^2$의 가스화기에 대한 안정적인 미분탄 공급특성을 확인할 수 있었으며, 이러한 미분탄 공급 조건에서 CO 40~45%, $H_2$ 16~20%, $CO_2$ 5~8% 조성의 양질의 합성가스를 평균적으로 $230{\sim}50Nm^3/h$ 안정적으로 제조할 수 있었다.

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Development of Energy Recycling Technology Using Woody Waste (목질계 폐기물의 에너지 자원화 기술 개발)

  • Yoo, Kyun-Seun;Gu, Jae-Hoi;Shun, Do-Won;Choi, Yeon-Seok
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.713-716
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    • 2007
  • Interests have been focused to the renewable energy because energy cost of fossil fuel increased and global climate change caused by CO2 evolution became severe. To overcome these problems, it is essential to develop the energy conversion technologies of renewable resources. Therefore, production and utilization state of wood and woody waste was firstly investigated and then various technologies (pyrolysis, gasification, and combustion) converting the wood and woody waste to energy were summarized. Some case studies of woody waste utilization in europe was introduced with the policy of EU countries. Economical aspect of woody waste was compared with the current fossil fuels and the energy policy of wood and woody waste was suggested.

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Characteristics of Solid Fuel Oxidation in a Molten Carbonate Fuel Cell

  • Lee, Choong-Gon;Kim, Yu-Jeong;Kim, Tae-Kyun;Lee, Sang-Woo
    • Journal of Electrochemical Science and Technology
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    • v.7 no.2
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    • pp.91-96
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    • 2016
  • Oxidation behaviours of ash free coal (AFC), carbon, and H2 fuels were investigated with a coin type molten carbonate fuel cell. Because AFC has no electrical conductivity, its oxidation occurs via gasification to H2 and CO. An interesting behaviour of mass transfer resistance reduction at higher current density was observed. Since the anode reaction has the positive reaction order of H2, CO2 and H2O, the lack of CO2 and H2O from AFC results in a significant mass transfer resistance. However, the anode products of CO2 and H2O at higher current densities raise their partial pressure and mitigate the resistance. The addition of CO2 to AFC reduced the resistance sufficiently, thus the resistance reduction at higher current densities did not appear. Electrochemical impedance results also indicate that the addition of CO2 reduces mass transfer resistance. Carbon and H2 fuels without CO2 and H2O also show similar behaviour to AFC: mass transfer resistance is diminished by raising current density and adding CO2.

High Temperature Corrosion in Carbon-Rich Gases

  • Young, D.J.
    • Corrosion Science and Technology
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    • v.7 no.2
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    • pp.69-76
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    • 2008
  • Common methods for large scale hydrogen production, such as steam reforming and coal gasification, also involve production of carbonaceous gases. It is therefore necessary to handle process gas streams involving various mixtures of hydrocarbons, $H_2$, $H_2O$, CO and $CO_2$ at moderate to high temperatures. These gases pose a variety of corrosion threats to the alloys used in plant construction. Carbon is a particularly aggressive corrodent, leading to carburisation and, at high carbon activities, to metal dusting. The behaviour of commercial heat resisting alloys 602CA and 800, together with that of 304 stainless steel, was studied during thermal cycling in $CO/CO_2$ at $650-750^{\circ}C$, and also in $CO/H_2/H_2O$ at $680^{\circ}C$. Thermal cycling caused repeated scale separation, which accelerated chromium depletion from the alloy subsurface regions. The $CO/H_2/H_2O$ gas, with $a_C=2.9$ and $p(O_2)=5\times10^{-23}$ atm, caused relatively rapid metal dusting, accompanied by some internal carburisation. In contrast, the $CO/CO_2$ gas, with $a_C=7$ and $p(O_2)=10^{-23}-10^{-24}$ atm caused internal precipitation in all three alloys, but no dusting. Inward diffusion of oxygen led to in situ oxidation of internal carbides. The very different reaction morphologies produced by the two gas mixtures are discussed in terms of competing gas-alloy reaction steps.

Pre-Combustion Capture of Carbon Dioxide Using Principles of Gas Hydrate Formation (가스 하이드레이트 형성 원리를 이용한 연소전 탈탄소화 연구)

  • Lee, Hyun-Ju;Lee, Ju-Dong;Kim, Yang-Do
    • Korean Journal of Materials Research
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    • v.18 no.12
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    • pp.650-654
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    • 2008
  • The emission of carbon dioxide from the burning of fossil fuels has been identified as a major contributor to green house emissions and subsequent global warming and climate changes. For these reasons, it is necessary to separate and recover $CO_2$ gas. A new process based on gas hydrate crystallization is proposed for the $CO_2$ separation/recovery of the gas mixture. In this study, gas hydrate from $CO_2/H_2$ gas mixtures was formed in a semi-batch stirred vessel at a constant pressure and temperature. This mixture is of interest to $CO_2$ separation and recovery in Integrated Coal Gasification (IGCC) plants. The impact of tetrahydrofuran (THF) on hydrate formation from the $CO_2/H_2$ was observed. The addition of THF not only reduced the equilibrium formation conditions significantly but also helped ease the formation of hydrates. This study illustrates the concept and provides the basic operations of the separation/recovery of $CO_2$ (pre-combustion capture) from a fuel gas ($CO_2/H_2$) mixture.

Gasification from Surface during Discharge and Thermal Processes in Plasma Display Panel (PDP)

  • Soh, Hyun;Lee, Sang-Moo;Kim, Young-Chai
    • 한국정보디스플레이학회:학술대회논문집
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    • 2004.08a
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    • pp.495-498
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    • 2004
  • PDP use the mixture of inert gases to generate a discharge inside display pixels. Inside of PDP, there exist highly reactive conditions in the gap between two glass panels. MgO layer and phosphor have been investigated as a function of discharge and thermal process. Impurities such as CO, $CO_2$, OH and $H_2O$ in discharge region may deteriorate the characteristics of PDP operation during life time. Change of impurity generation of various MgO and phosphor surfaces were measured by using x-ray photoelectron spectroscopy(XPS) and quadropole mass spectrometer (QMS). Carbon containing species such as C, CO and $CO_2$ were drastically increased on the surfaces during discharge and thermal treatment. Carbon impurities on the MgO and phosphor are the dominant factor for their instability.

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Development Status of BTL (Biomass to Liquid) Technology (BTL(Biomass to Liquid) 기술 현황)

  • Chae, Ho-Jeong;Jeong, Kwang-Eun;Kim, Chul-Ung;Jeong, Soon-Yong
    • Journal of Energy Engineering
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    • v.16 no.2
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    • pp.83-92
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    • 2007
  • In view of stringent environment regulations to control the emission of green house gases and also depleting fossil fuel reserves, it is high quality desirable to develop alternative technologies to produce high quality fuels. To this end Biomass to Liquid (BTL) technology has received much attention in recent years. BTL process generally consists of gasification of biomass to produce bio-syngas, cleaning and control of $H_{2}/CO$ mole ratio of bio-syngas and Fischer-Tropsch synthesis & upgrading systems. Choren, Germany has first developed the commercial BTL process using unique gasification system i.e., Carbo-V. A new technology to remove tars and BTX has been developed by ECN in Netherlands employing a gasification system combined with OLGA technology. Several other countries including USA and Japan are showing great interest in BTL technology. Thus in view of our national energy security and also the environmental regulations, it is essential to develop alternative technologies like BTL in order to meet the increasing demand of energy though our insufficient biomass resources. In this paper we present an overview and development status of BTL-diesel technology.

Methanation with Variation of Temperature and Space Velocity on Ni Catalysts (니켈촉매를 이용한 온도 및 공간속도 변화에 따른 메탄화 반응 특성)

  • Kim, Sy-Hyun;Yoo, Young-Don;Ryu, Jae-Hong;Byun, Chang-Dae;Lim, Hyo-Jun;Kim, Hyung-Taek
    • New & Renewable Energy
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    • v.6 no.4
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    • pp.30-40
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    • 2010
  • Syngas from gasification of coal can be converted to SNG(Synthesis Natural Gas) through gas cleaning, water gas shift, $CO_2$ removal, and methanation. One of the key technologies involved in the production of SNG is the methanation process. In the methanation process, carbon oxide is converted into methane by reaction with hydrogen. Major factors of methanation are hydrogen-carbon oxide ratio, reaction temperature and space velocity. In order to understand the catalytic behavior, temperature programmed surface reaction (TPSR) experiments and reaction in a fixed bed reactor of carbon monoxide have been performed using two commercial catalyst with different Ni contents (Catalyst A, B). In case of catalyst A, CO conversion was over 99% at the temperature range of $350{\sim}420^{\circ}C$ and CO conversions and $CH_4$ selectivity were lower at the space condition over 3000 1/h. In case of catalyst B, CO conversion was 100% at the temperature over $370^{\circ}C$ and CO conversions and $CH_4$ selectivity were lower at the space condition over 4700 1/h. Also, conditions to satisfy $CH_4$ productivity over 500 ml/h.g-cat were over 2000 1/h of space velocity in case of catalyst A and over 2300 1/h of space velocity in case of catalyst B.

Gasification Study of Datong Coal in a Bench Scale Unit of Entrained Flow Gasifier (Datong탄에 대한 Bench Scale Unit급 분류층 석탄가스화 연구)

  • Ryu, Si-Ok;Kim, Jae-Ho;Lee, Hyo-Jin;Lee, Jae-Goo;Park, Tae-Jun;An, Dal-Hong;Park, Ho-Young
    • Journal of Energy Engineering
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    • v.6 no.1
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    • pp.96-103
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    • 1997
  • Coal gasification experiments were performed to characterize the bench scaled unit of 0.5∼1.0 T/D entrained coal gasifier developed by KIER. Datong coal from China was selected for this study. The system was operated at the temperature range of 1300∼1550$^{\circ}C$, with 62.5% of coal water mixture on the basis of dry coal. Oxygen and slurry mixture were preheated prior to feeding into burner and the ratio of oxygen/coal was in the range of 0.8∼1.2. In the preparation of coal water mixture, 0.3 wt% of CWM1002 and 0.05 wt% of NaOH wire added to reduce viscosity as well as to enhance theological properties of slurry. The resultant gaseous products consist primarily of hydrogen, carbon monoxide, carbon dioxide, and minor amounts of methane. Formation of H$_2$and CO was increased, while CO$_2$was decreased as the reacting temperature being increased due to the char-CO$_2$reaction. Maximum production of H$_2$and CO occurred in the O$_2$/coal ratio of 0.9 at 1530$^{\circ}C$. Heating values of product gases were in the range of 1700∼2400 kcal/N㎥.

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Conceptual design for the Production of Hydrogen in Coal Gasification System (석탄 가스화에 의한 수소 제조공정 개념설계)

  • Lee, Yun-Ju;Na, Gi-Pung;Park, Moon-Ju;Lee, Sang-Deuk;Hong, Suk-In;Moon, Dong-Ju
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.10a
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    • pp.258-261
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    • 2008
  • 상용공정 모사기인 PRO-II를 이용하여 석탄 가스화에 의한 수소 제조공정 개념설계를 수행 하였다. 이 공정은 공기분리(ASU), 석탄가스화, 가스정제, 고온 WGS 반응, 저온 WGS 반응, 수분제거, $H_2$분리, $CO_2$ 분리, $CH_4$ 분리(PSA) 등으로 구성되어 있다. 가스화기의 모사조건은 온도 $1200{\sim}1500^{\circ}C$, 압력 $15{\sim}30atm$, 공급몰비 C:$H_2O$:$O_2$=1:0.5$\sim$1:0.25$\sim$0.5로 하였으며, 정제공정의 온도와 압력은 각각 $550^{\circ}C$, 24.5atm으로 하였다. 생성된 합성가스는 WGS(HTS($400^{\circ}C$, 24atm), LTS($250^{\circ}C$, 23.5atm)) 반응을 거쳐 고순도 수소로 분리정제된다. 석탄을 10ton/day으로 공급하였을 때, 804.0kmol/day의 수소가 생성되었으며, 이때 가스화기 조건은 $1500^{\circ}C$, 25atm, 공급몰비 C:$H_2O$:$O_2$ = 1:0.58:0.43이었다.

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