• Title/Summary/Keyword: $CO_2$ Gasification

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Experimental Study on the Characteristics of Coal Gasification by 1 T/D BSU Coal-Slurry Entrained Gasifier (1 T/D급 습식 분류상 석탄가스화기에서의 석탄가스화 특성연구)

  • 박태준;김재호;손성근;이재구;홍재창;김용구;최영찬
    • Journal of Energy Engineering
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    • v.8 no.4
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    • pp.553-559
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    • 1999
  • This study has been implemented to investigate various characteristics of coals which are imported from abroad. KIER has developed 1 T/D bench-scale unit, entrained-flow coal-slurry gasification technology to investigate the followings: 1) to assess the appropriate foreign coals for gasification. 2) to establish the data base for gasification phenomena, 3) to minimize the technical risks prior to introduction of commercial scaled IGCC power plant, 4) to develop essential key technologies and to establish operational experiences for coal gasification. The foreign coals used in the gasification are Cyprus and Alaska coals from U. S. A. Cyprus coal(bituminous) and Alaska coal (lignite) were shown about 1.29$0^{\circ}C$. The concentrations of coal-slurry for Cyprus were maintained up to 58%, 62% and 65% in order to enable to feed satisfactorily it into the gasifier without any other problems at feeding systems. However, the Alaska coal was unable to maintain slurry concentration over the 60% due to its high viscosity. During the experiments, $O_2/coal$ ratios in both coals ere maintained from 0.6~1.2, but especially Alaska coal was required excessive oxygen feed due to its high ingerent moisture contents. During the experiments with two different coals, the concentrations of syngas $(H_2+CO)$ were shown as 40~62%, and the heating value of syngas were detected as 1,400~2,050 kcal/N㎥

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Basic Economic Analysis for Co-production Process of DME and Electricity using Syngas Obtained by Coal Gasification (석탄 가스화를 통한 전력 생산과 DME 병산 공정에 대한 기초 경제성 분석)

  • Yoo, Young Don;Kim, Su Hyun;Cho, Wonjun;Mo, Yonggi;Song, Taekyong
    • Korean Chemical Engineering Research
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    • v.52 no.6
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    • pp.796-806
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    • 2014
  • The key for the commercial deployment of IGCC power plants or chemical (methanol, dimethyl ether, etc.) production plants based on coal gasification is their economic advantage over plants producing electricity or chemicals from crude oil or natural gas. The better economy of coal gasification based plants can be obtained by co-production of electricity and chemicals. In this study, we carried out the economic feasibility analysis on the process of co-producing electricity and DME (dimethyl ether) using coal gasification. The plant's capacity was 250 MW electric and DME production of 300,000 ton per year. Assuming that the sales price of DME is 500,000 won/ton, the production cost of electricity is in the range of 33~58% of 150.69 won/kwh which is the average of SMP (system marginal price) in 2013, Korea. At present, the sales price of DME in China is approximately 900,000 won/ton. Therefore, there are more potential for lowering the price of co-produced electricity when comparing that from IGCC only. Since the co-production system can not only use the coal gasifier and the gas purification process as a common facility but also can control production rates of electricity and DME depending on the market demand, the production cost of electricity and DME can be significantly reduced compared to the process of producing electricity or DME separately.

Economic and Environmental Sustainability Assessment of Livestock Manure Gasification for Fuel Gas Production (축분 가스화를 통한 연료가스 생산 공정의 경제적, 환경적 지속가능성 평가)

  • Ji Hong Moon;Kyung Hwan Ryu
    • Applied Chemistry for Engineering
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    • v.34 no.3
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    • pp.291-298
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    • 2023
  • This research evaluates the sustainability of gasifying livestock manure to produce fuel gas from an economic and carbon emission perspective. The entire process, including gasification, fuel gas purification, and pipeline installation to transport the produced fuel gas to the demanding industrial complex, is analyzed for realistic feasibility. The study is conducted using an ASPEN PLUS simulation with experimental data. The results of the economic and CO2 life cycle assessments confirm that the fuel gas produced from livestock manure is competitive with natural gas despite having a lower calorific value. When used as a fuel with a high hydrogen content, the fuel gas emits less CO2 per calorific value, making it more environmentally friendly. A scenario analysis is also performed to determine the expected economics, with price competitiveness being influenced by several factors. Although a significant decrease in natural gas prices could reduce the price competitiveness of the proposed process, it can still be supported by government policies. The cash flow analysis also confirms the economic viability of the process.

Syngas Concentration and Efficiency in Heavy Residual Oil Gasification with 1 Ton/Day-Class Entrained-Bed Reactor (1톤/일급 분류층 가스화기에서 중질잔사유의 가스화 합성가스 조성 및 효율 변화)

  • 주지선;나혜령;윤용승
    • Journal of Energy Engineering
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    • v.12 no.1
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    • pp.58-64
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    • 2003
  • With the 1 ton/day-class entrained-bed gasification system, heavy residual oil from local refinery was gasified at the operating conditions of 1,000~1,20$0^{\circ}C$ and 3 $kg_f$/$\textrm{cm}^2$ in order to determine the variation of syngas composition, carbon conversion, and cold gas efficiency. Produced syngas consists of mainly CO, H$_2$, $CO_2$, and the methane concentrations. Results yielded a maximum syngas composition of 45% H$_2$ and 26%, CO at the 31 kg/hr feeding condition. The maximum carbon conversion and cold gas efficiency were 87% and 68%, respectively at the feeding conditions of 20 kg/hr and oxygen/feed ratio of 1.2. When oxygen feeding amount that is one of the most important operating parameter in gasification was increased, concentration of hydrogen in the syngas is greatly increased comparing to the concentration of CO and $CO_2$. The temperature exhibited about 11$0^{\circ}C$ raise while oxygen/feed ratio changed from 0.6 to 1.2. Methane concentration showed enhanced dropping rate with increase in gasifier temperature and the useful relationship between the gasifier temperature and methane concentration existed such that it can be employed as an indirect measure of inside gasifier temperature.

Supercritical Water Gasification of Low Rank Coal with High Moisture Content (고함수 저등급 석탄의 초임계수 가스화 특성)

  • Yoon, Sang Jun;Lee, Jae Goo;Ra, Ho Won;Seo, Myung Won
    • Transactions of the Korean hydrogen and new energy society
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    • v.24 no.4
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    • pp.340-346
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    • 2013
  • Study on clean and efficient utilization technology for low rank coal with high moisture content is actively ongoing due to limited reserves of petroleum and of high grade coal and serious climate change caused by fossil fuel usage. In the present study, supercritical water gasification of low rank coal was performed. With increasing reaction temperature, content of combustible gases such as $H_2$ and $CH_4$ in the syngas increased while the $CO_2$ content decreased. As the reaction pressure increased from 210 to 300 bar, the $CO_2$ content in the syngas increased while the hydrocarbon gas content decreased. The $H_2$ and $CH_4$ content in the syngas increased slightly with pressure. With the addition of Pd, Pt, and Ru catalysts, it was possible to improve the production of $H_2$. Moreover, the increase of active metal content in the catalyst increased the $H_2$ productivity. The Ru catalyst shows the best performance for increasing the $H_2$ content in the syngas, while decreasing the $CO_2$ content.

Development of Syngas Production Technology from Liquid Waste Gasification (가스화반응을 이용한 액상폐기물의 합성가스 생산기술개발)

  • Ju, Ji-Sun;Jung, Suk-Woo;Yun, Yong-Seung
    • 한국신재생에너지학회:학술대회논문집
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    • 2007.06a
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    • pp.725-728
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    • 2007
  • 본 연구에서는 액상폐기물의 가스화를 통하여 합성가스를 생산하는 공정기술에 관하여 고찰 하였다. 폐기물의 가스화공정기술은 공기, 산소등과 액상폐기물을 고온하에서 가스화반응시켜 폐기물중에 포함된 가연성성분은 CO, $H_2$가 주성분인 합성가스로 전환시키고, 폐기물내에 포함된 무기물은 용융시켜 slag의 형태로 배출시키는 기술이다. 폐기물투입장치, 가스화기 및 용융로, 슬랙배출장치, 합성가스 정제장치, 그리고 수처리장치등로 구성된 Bench급의 가스화용용시스템을 구성하고, 수분 16%, 발열량 4375kcal/kg의 액상폐기물을 가스화 실험한 결과 CO가 $31{\sim}35%$, $H_2$$28{\sim}36%$ 포함된 합성가스를 얻을 수 있었고, 합성가스의 발열량은 $1735{\sim}2160kcal/kg$로 나타났다. 또한 가스의 세정에 사용된 세정폐수의 분석과 무기물의 용융을 통하여 발생한 용용슬랙의 용출실험을 통해서 합성가스 생성과정에서의 이차오염 물질은 환경규제치 이하로 발생함을 확인할 수 있었다.

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A Study on the Gasification of Combustible Waste (가연성 폐기물의 가스화에 관한 연구)

  • 정준화
    • Journal of Environmental Health Sciences
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    • v.16 no.2
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    • pp.89-95
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    • 1990
  • This study was investigated to the energy recovery by the pyrolysis of waste tyre. the pyrolysis of the waste tyre was made by using the pyrolysis chamber for the gasification and the combustion chamber for the combustion of the pyrolysis gas. In batch system, the amount of waste tyre was put 150kg in the pyrolysis chamber and the proper air flow rate for the stable production of the pyrolysis gas was 0.95Nm$^{3}$ /min. the production time of the pyrolysis gas was stable above 210minutes, and the stable production rate was above 3.8Nm$^{3}$ /min. The production temperature of pyrolysis gas was 170$^{\circ}$C and combustion temperature of pyrolysis gas was 1,000$^{\circ}$C. The combustible component of washing gas in pyrolysis gas of waste tyre was CO, CH$_{4}$, $C_{2}H_{6}$ and $C_{3}H_{8}$, and total amount was 22.7%. Heat value of condensed material was 9,804Kcal/kg. The average concentration of air pollutants between cyclone and scrubber was CO 420.4ppm, SO$_{x}$ 349.8ppm. NO$_{x}$ 68.Sppm, HCl 24.4ppm and Dust 240.0g / Nm$^{3}$, respectively.

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Catalytic Wet Gasification of Biomass Mixed Fuels (바이오메스 혼합연료의 습윤 촉매 가스화 연구)

  • Kang, Sung-Kyu;Lee, Seung-Jae;Ryu, In-Soo;Hur, Sung
    • Journal of the Korea Organic Resources Recycling Association
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    • v.17 no.2
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    • pp.59-72
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    • 2009
  • In order to utilize sewage sludge as a heat source of energy, it goes without saying that the fuel should be clean and pose no threat to the environment. As a consequent, it should not contain even minute quantities of heavy metals / impurities. The SOCA (Sludge-Oil-Coal- Agglomerates) fuel can meet all these requirements. SOCA being a solid fuel can be gasified for the production of clean energy. Wet catalytic gasification is the most appropriate process for SOCA containing nearly 60% water. It is important to note that the SOCA thus obtained inherits ca. 40~50% of sulfur from the coal used. It can poison the catalyst during catalytic gasification process. Consequently, it becomes important to choose a proper catalyst for the gasification. Calcium was found to be ideal choice as a catalyst for the gasification of SOCA. The optimal gasification was performed at $850^{\circ}C$ with water vapor. The role of fuel-N is of utmost importance in the gasification of SOCA. The gasification should be controlled to reduce the production of HCN to a minimum and enhance its conversion to $N_2$ and/or $NH_3$.

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