• Title/Summary/Keyword: $AlB_2$ composite

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A Study on Fracture Toughness Properties of $Al_{18}B_4O_{33}/AC4CH$ by Binder Additives (바인더 첨가에 따른 $Al_{18}B_4O_{33}/AC4CH$의 파괴인성에 관한 연구)

  • Shin, Dong-In;Jung, Jae-Wook;Park, Won-Jo;Huh, Sun-Chul;Kim, Hyung-Jin
    • Proceedings of the KSME Conference
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    • 2003.04a
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    • pp.61-66
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    • 2003
  • In this paper, the effect of binder additive on the fracture toughness was metal matrix composite produced by squeeze casting method. In this study using the matrix is AC4CH and reinforcement used Aluminum borate whisker. Each MMC was produced by add inanimate binder ($SiO_2,\;Al2O_3,\;TiO_2$) to whiskers for increase the binding together of whiskers. Fracture toughness test were carry out in accordance with the ASTM E-399 standard test method, W=25mm, b=12.5mm CT(half size) specimen. However Base metal AC4CH was not meet the qualification of $P_m/P_Q<1.1$, so that test were performed $J_{IC}$ test. $K_{J_{IC}}$ value was measuring by $J_{IC}$ value change into $K_{IC}$. $J_{IC}$ test was carry out in accordance with the ASTM 1820.

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Novel process of rare-earth free magnet and thermochemical route for the fabrication of permanent magnet

  • Choi, Chul-Jin
    • Proceedings of the Korean Magnestics Society Conference
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    • 2013.12a
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    • pp.89-89
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    • 2013
  • Rare earth (RE) - transition metal based high energy density magnets are of immense significance in various engineering applications. $Nd_2Fe_{14}B$ magnets possess the highest energy product and are widely used in whole industries. Simultaneously, composite alloys that are cheap, cost effective and strong commercially available have drawn great attention, because rare-earth metals are costly, less abundant and strategic shortage. We designed rare-earth free alloys and fabrication process and developed novel route to prepare $Nd_2Fe_{14}B$ powders by wet process employing spray drying and reduction-diffusion (R-D) without the use of high purity metals as raw material. MnAl-base permanent magnetic powders are potentially important material for rare-earth free magnets. We have prepared the nano-sized MnAl powders by plasma arc discharge and micron-sized MnAl powders by gas atomization. They showed good magnetic property, compared with that from conventional processes. $Nd_2Fe_{14}B$ powders with high coercivity of more than 10 kOe were successfully synthesized by adjusting R-D step, followed by precise washing system. It is considered that this process can be applied for the recycling of RE-elements extracted from ewaste including motors.

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Sintering and Dielectric Properties in Cordierite/Glass Composite for LTCC Application (Cordierite/Glass Composite계 LTCC 소재의 소결 및 유전특성)

  • Hwang, Il-Sun;Yeo, Dong-Hun;Shin, Hyo-Soon;Kim, Jong-Hee
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.21 no.2
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    • pp.144-150
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    • 2008
  • Recently, there has been growing interest in low loss and low dielectric constant material for LTCC application, as the frequency range for electronic devices increases. This study was designed to evaluate the effect of cordierite filler for low dielectric constant LTCC material. From the previous experiments, two glass compositions of B-Si-Al-Zn-Ba-Ca-O and B-Si-Al-Sr-Ca-O system, were chosen. Each powder of two glass compositions was sintered respectively with commercial cordierite powder in temperature range from $800^{\circ}C\;to\;900^{\circ}C$. Crystalline cordierite and glass peaks were affected only with two factors of composition and sintering temperature among various factors. With the optimized condition of two cordierite/glass compositions, obtained dielectric constant was below 5.5 and quality factor was above 1,000. Closed pore of sintered body was controled by sintering temperature and sintering time. When cordierite/glass composite with ratio of 5.5:4.5 was sintered at $900^{\circ}C$, densification was sufficient with good dielectric characteristics of ${\epsilon}_r<5.1,\;Q{\ge}1,000$. Residual fine closed pores could be reduced with control of sintering temperature and time. 3 point bending strength and chemical durability were evaluated to obtain feasibility for substrate material.

A Study on the Fabrication and Mechanical Properties of $WC-Co-Al_2O_3$ Ceramic Composites Using WC Powders Synthesized by SHS Method and Commercial WC Powders (SHS 화학로법에 의해 합성된 WC 분말과 상용 WC 분말을 이용한 $WC-Co-Al_2O_3$ 세라믹 복합체의 제조 및 그 기계적 특성에 관한 연구)

  • Lee, K.R.;Cho, D.H.;Lee, H.B.;Park, S.
    • Journal of the Korean Ceramic Society
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    • v.32 no.12
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    • pp.1392-1400
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    • 1995
  • WC-10wt%Co-Al2O3 ceramic composites, using both the SHS (Self-propagating High Temperature Synthesis) synthesized WC powder method and commercial WC powder, were prepared by varing WC-Co/Al2O3 vol% ratio and sintering temperature (1350℃∼1650℃) for 1 hr in Ar atmosphere. Mechanical characterization has been investigated by Instron meterial testing system and Vicker's hardness test. Compositional and structural chracterizations were carried out by energy-dispersive analysis of X-ray (EDAX) data and scanning electron microscope (SEM). Electrical characterization was carried out by the electrical resistivity measurement using 4-point probe method. As sintering period increased and Al2O3 contents decreased in WC-10wt%Co-Al2O3 ceramic composite, shrinkage and relative density increased, resulting in maximum values at 1600℃. Also the major matrix phase changed with increasing Al2O3 content from 0 to 100 vol%. It was also identified by SEM, EDAX, and electrical resistivity measurement. Based on the results of analysis of flexural strength, toughness and hardness, the mechanical properties of WC-10wt%Co-Al2O3 ceramic composites using the SHS synthesized WC powder were better than those WC-10wt%Co-Al2O3 ceramic composites using commercial WC powder because WC-10wt%Co-Al2O3 ceramic composites using the SHS synthesized WC powder were sintered very well due to small initial particle size. By the addition of 40 vol% Al2O3 [60(WC=10wt%Co)-40Al2O3], it was possible to obtain a proper candidate as a superalloy.

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THE EFFECT OF SIZE AND SHAPE OF RETENTION ELEMENT ON COMPOSITE TO METAL BOND STRENGTH (유지요소의 크기와 형태가 간접복합레진과 금속간의 결합강도에 미치는 영향)

  • Lee, Yun-Jung;Jeon, Young-Chan;Jeong, Chang-Mo
    • The Journal of Korean Academy of Prosthodontics
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    • v.45 no.5
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    • pp.665-674
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    • 2007
  • Purpose: The purpose of this study was to investigate the effect of sire and shape of retention element on the bond strength of indirect composite resin and metal. Material and method: The metal disk specimens, each 6mm in diameter, were cast from CrCo alloy. They were divided into 8 groups by applied retention element. retention bead group $B2\;({\phi}\;0.2mm),\;B4\;({\phi}\;0.4mm),\;B6\;({\phi}\;0.6mm),\;B8\;({\phi}\;0.8mm)$, retention crystal group C2 (0.2mm), C5 (0.5mm), C8 (0.8mm) and sandblasting group SB ($110{\mu}m\;Al_2O_3$ blasting) as control. Eighty-eight metal specimens were veneered with $TESCERA^{(R)}$ Indirect resin system. One specimen of each group was sectioned and the resin-metal bonding pattern at the interface was observed under measuring microscope. Other specimens were then tested for tensile bond strength on an Instron universal testing machine at a crosshead speed of 2mm/min. Results: 1. Compared to sandblasting, beads or crystals increased the resin-metal bond strength (P<.05). 2. 0.2mm retention crystals were most effective in improving the resin-metal bond strength (P>.05). 3. 0.2mm beads showed the highest bond strength among retention bead groups, but there was no statistically significant difference (P>.05). 4. Retention crystals tend to be higher in bond strength than retention beads due to wider surface area. 5. The larger retention element, the larger the undercut for the mechanical retention, but the gap at resin-metal interface was also increased. Conclusion: Within the limitations of this study, 0.2mm retention crystals were most effective in improving the resin-metal bond strength.

High Speed LTCC 기판 소재의 LTCC 공정 평가

  • Hong, Seung-Hyeok;Sin, Hyo-Sun;Hong, Yeon-U;Yeo, Dong-Hun;Kim, Jong-Hui
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2008.06a
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    • pp.304-304
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    • 2008
  • 최근 이동통신의 사업의 발달로 인하여 제품의 고속신호 전달에 대한 관심이 부각되고 있다. 이로 인해 고집적 LTCC 모듈로 제작이 가능하고 고속신호 전달이 용이한 저유전율과 낮은 loss특성을 요구하는 소재 개발의 지속적인 연구를 필요로 한다. 지금까지의 ceramic/glass composite에서 주로 사용된 ceramic filler는 $Al_2O_3$로 낮은 유전율을 구현하는데 한계가 있었다. Cordierite는 낮은 유전율(${\varepsilon}r$ < 4)을 나타내는 filler로서 저유전율 기판소재로 사용될 가능성이 높지만 아직까지 보고된 결과들이 미흡한 실정이다. 선행 연구에서 cordierite filler와 $SiO_2-B_2O_3-Al_2O_3$-RO (R Zn, Sr, Ba, Ca)계의 glass를 혼합하여 LTCC 용 기판소재로서의 가능성을 확인한 결과 5.0~5.5 의 낮은 유전율과 1,000~1,500의 Q를 나타내는 것을 확인 하였다. 하지만 sheet로 제작 시 $B_2O_3$ 계로 인해 볼밀 공정에서 슬러리를 응집시켜 점도를 증가(gelation)시키는 현상이 발생하였다. 이를 개선하기 위한 glass 조성의 $B_2O_3$ 함량을 5%줄여 만든 glass를 이용해 미세구조, 유전율과 Q 그리고 강도를 측정하였다.

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Effect of YAG on the Fracture Toughness and Electrical Conductivity of $\beta-SIC-ZrB_{2}$ Composites ($\beta-SIC-ZrB_{2}$복합체의 파괴인성과 전기전도도에 미치는 YAG의 영향)

  • Shin, Yong-Deok;Ju, Jin-Young;Yoon, Se-Won;Hwang, Chul;Park, Mi-Lim
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.07a
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    • pp.839-842
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    • 2000
  • The mechanical and electrical properties of the hot-pressed and annealed $\beta$-SiC-ZrB$_2$ electroconductive ceramic composites were investigated as function of the liquid forming additives of $Al_2$O$_3$+Y$_2$O$_3$. Phase analysis of composites by XRD revelled $\alpha$ -SiC(6H), ZrB$_2$, and YAG(Al$_{5}$ Y$_3$O$_{12}$ ). Owing to crack deflection, crack bridging, phase transition and YAG of fracture toughness mechanism, the fracture toughness showed the highest value of 6.3MPa.m$^{1}$2/ for composites added with 24wt% $Al_2$O$_3$+Y$_2$O$_3$additives at room temperature. The resistance temperature coefficient respectively showed the value of 2.46$\times$10$^{-3}$ , 2.47$\times$10$^{-3}$ , 2.52$\times$ 10$^{-3}$ $^{\circ}C$ for composite added with 16, 20, 24wt% A1$_2$O$_3$+Y$_2$O$_3$additives. The electircal resistivity of the composites was all positive temperature coefficient resistance(PTCR) in the temperature range of $25^{\circ}C$ to 90$0^{\circ}C$.

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The structures and mechanical properties of unidirectionally solidified Al-Fe-Ni alloy (일방향응고시킨 Al-Fe-Ni 합금의 조직과 기계적 성질)

  • 김여원;신민교
    • Journal of Advanced Marine Engineering and Technology
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    • v.7 no.1
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    • pp.79-90
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    • 1983
  • The examination for the changes of structures and mechanical properties in directionally solidified Al-Fe-Ni alloys containing the small amount of Fe and Ni was carried out by the varying the composition and solidification rate R of alloy, provided that the temperature gradient was 80 .deg.C/cm. The result were obtained as follows. A) In proportion to the increase of the solidification rate (R), the crystallized phase of this alloy was changed from the Ribbon-type structure to the Rod-type structure. B) The strength was rapidly increased in the changing process of composite shape from the Ribbon-type to the Rod-type with the solidification rate (R) increasing. C) The fiber stress (${\sigma}^f$) and Young's modulus ($E_f$) calculated for the Rod-type structure were 220 kg/$mm^2$ and 11, 800 kg/$mm^2$ respectively, which were in good accord with the rule of Mixtures.

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A Study on Development of Electro Magnetic Wave Absorbers for Mobile Phones (휴대전화 단말기용 전파 흡수체의 개발에 관한 연구)

  • Choi Yun-Seok;Jung Jae-Hyun;Kim Dong-Il
    • The Journal of Korean Institute of Electromagnetic Engineering and Science
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    • v.17 no.5 s.108
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    • pp.423-429
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    • 2006
  • This paper deals with research for development of electromagnetic wave absorbers in sheet type for mobile phones. By controlling the sendust ratio, the $Al(OH)_3$ coating, the thickness, the kind of binders, and the milling time, electromagnetic wave absorbers were prepared and examined. Central frequency shills toward lower 2.2 GHz, 1.29 GHz, 842 MHz with increasing thickness 1 mm, 2 mm, 3 mm of the absorber, and absorption ability controlled each 2.2 GHz to 1.91 GHz, 1.29 GHz to 801 MHz, 842 MH2 to 801 MHz adjust sendust amount from 80 wt% to 85 wt%. The absorption band of the electromagnetic wave absorber coated with $Al(OH)_3$ becomes larger than that of non-coated one. Sendust composite microwave absorbers mixed with CPE were prepared at $70^{\circ}C$ in temperature. The fabricated electromagnetic wave absorbers show a reflection coefficient 5.76 dB at 1.8 GHz in thickness of 0.85 mm.

A STUDY ON THE BONDING OF ESTHETIC RESTORATIVE MATERIALS TO BLEACHED BOVINE ENAMEL (치아표백후의 법랑질에 대한 심미성 수복재의 결합강도 변화에 관한 연구)

  • Rew, Kyung-Hee;Park, Sang-Jin;Min, Byung-Soon;Choi, Ho-Young;Choi, Gi-Woon
    • Restorative Dentistry and Endodontics
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    • v.23 no.1
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    • pp.183-196
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    • 1998
  • The purpose of this study was to determine the effect of bleaching technique on the shear bond strength of esthetic restorative materials to bovine enamel. The bleaching agent was used 35% $H_2O_2$(Hi-Lite, Shofu, U.S.A.). Experimental groups were divided into two divisions as group A and B. Experimental A groups for the effect of number of bleaching were as follows ; Group Al : no bleaching Group A2 : bleaching 1 time ( for 5 minutes ) Group A3 : bleaching 3 times ( each for 5 minutes ) Group A4 : bleaching 6 times ( each for 5 minutes ) Group A5 : bleaching 9 times ( each for 5 minutes ) Experimental B groups for the effect of storage period in artificial saliva were as follows ; Group B1 : not stored in artificial saliva after bleaching Group B2 : stored in artificial saliva for 1 day after bleaching Group B3 : stored in artificial saliva for 1 week after bleaching Group B4 : stored in artificial saliva for 2 weeks after bleaching Group B5 : stored in artificial saliva for 4 weeks after bleaching Composite resin and glass ionomer cement were bonded to all specimens, and the shear bond strength between enamel and r~storative material were measured in Instron Universal Testing Machine(Instron, 4467, U.S.A,), Additionally, the bleached enamel specimens were examed after etching with 37.4% $H_3PO_4$ for 1 min under SEM(S-2300, Hitachi Co., Japan) to observe the effect of bleaching procedure on enamel surface morphology. The result were as follows ; 1. In SEM findings, bleached bovine enamel was found to be superficially rough. 2. In bleached bovine enamel, the effect of acid etching was reduced with the increase of number of bleaching. 3. The mean shear bond strength of composite resin and glass ionomer cement to bleached enamel surface tended to be lower than those to non-bleached enamel surface. 4. With the increase of number of bleaching, the shear bond strength of composite resin and glass ionomer cement to bleached enamel were progressively decreased. 5. Increasing the, storage period in artificial saliva after bleaching, the shear bond strength of composite resin and glass ionomer cement to bleached enamel were progressively increased. 6. The mean shear bond strength of glass ionomer cement to bleached bovine enamel tended to be clearly lower than that of composite resin.

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