• 제목/요약/키워드: $A^2/O$ Pilot Plant

검색결과 56건 처리시간 0.033초

습식산화법을 이용한 제강분진 내 아연회수를 위한 최적조건 도출에 관한 연구(Part I; 침출공정) (The Optimization of Hydrometallurgical Process for Recovery of Zinc from Electric Arc Furnace Dust (Part I : leaching process))

  • 문대헌;안상우;김한래;김지태;장순웅
    • 자원리싸이클링
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    • 제24권3호
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    • pp.27-33
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    • 2015
  • 제강분진(Electric Arc Furnace Dusts)은 유해폐기물로 지정되어있는 유해한 환경오염물질이다. 이 분진은 철강산업의 부산물로써 철, 아연, 니켈, 구리 등 많은 유가금속을 포함하고 있어 적절한 처리를 거치면 폐기물이 아닌 자원으로 재활용이 가능하다. 본 연구에서는 국내 전기로에서 발생하는 제강분진을 대상으로 가장 높은 함유량을 가진 아연의 회수를 위한 최적조건을 도출하기 위해 습식침출법을 적용하였다. 분진과 황산의 고액비, 침출시간, $MnO_2$ 투입량 등의 조건을 종합하여 실험을 진행하여 최적 아연회수조건을 도출하였다. 황산농도 3 M, 고액비 1:2, 철 제거를 위한 폭기 1.8 L/min 강도로 2시간에서 95%의 아연 회수율이 관찰되었다. 그러나, 현장 적용의 현실성을 고려한 다른 최적의 조건은 저농도 황산과 $MnO_2$ 3.5 g을 투입했을 경우 약 80 %의 아연 회수율을 나타내었다.

응집·침전 공정에서 PAC를 이용한 낙동강 원수의 DOC 제거 및 분자량 분포 특성 (Characteristics of Apparent Molecular Weight Distribution and Removal of DOC by Coagulation and Sedimentation Process with Polyaluminum Chloride in Nakdong River Water)

  • 김영탁;김은희;임정아;윤정효;김동윤
    • 상하수도학회지
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    • 제13권1호
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    • pp.125-133
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    • 1999
  • The objective of present work is to evaluate the optimum coagulation conditions in order to decrease dissolved organic carbon(DOC) and turbidity at different polyaluminum chloride dosage and pH from Nakdong River water. This studies were carried out to examine distribution on apparent molecular weight(AMW) of DOC in the Nakdong River water and its coagulation-sedimentation water. On the basis of jar tests, at the optimum coagulation pH in order to decrease DOC and turbidity were pH 5.0~6.0 and optimum dosage of polyaluminum chloride were 10~15mg $Al_2O_3/L$. The removal percentage of DOC and UV-254 absorbance were 35~40%, 45~60%, respectively. In pilot plant, at the optimum coagulation pH in order to decrease DOC and turbidity were 5.0-6.5, and the removal percentage of DOC were 30~45%. Distributions of AMW in the Nakdong River, less than 6,800dalton were 60.7% 6,800~11,000dalton were 32.8%, more than 11,000dalton were 6.4%. When the polyaluminum chloride dosage was 12~20mg/L, the removal percentages of each AMW for AMW of Nakdong River water, less than 6,800dalton were 25~28%, 6,800~11,000dalton were 65~68% more than 11,000dalton were 10~60%.

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산화/환원 소성분위기에서 석회석 및 시멘트 원료물질의 소성거동 특성 (Calcination Properties of Cement Raw Meal and Limestone with Oxidation/Reduction Condition)

  • 문기연;최문관;조진상;조계홍
    • 자원리싸이클링
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    • 제29권5호
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    • pp.64-72
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    • 2020
  • 시멘트 산업의 질소산화물 배출량 감축을 위해 소성로에 다단연소공정을 적용할 경우, 질소산화물을 질소로 환원시키고 미연소 물질을 완전히 연소시켜 연소효율을 증대할 수 있는 산화/환원 구간이 필수적이다. 이에 본 연구에서는 시멘트 소성로 calciner에 산화/환원 구간 설정 시 최종 생산품인 시멘트 클링커의 품질안정성을 확보할 수 있는 최적 산화/환원 소성분위기를 거시적으로 관찰하고자 하였으며, 소성조건에 따른 원료물질의 질량변화, 탈탄산률, 소성완료율 등을 조사하였다. 실험결과, 대체로 환원분위기보다 산화분위기에서 원료물질의 열분해가 촉진되는 경향을 나타내며, 원료물질 자체 성분특성에 따라 비교적 CaO 함량이 높은 석회석의 열분해가 시멘트 조합원료보다 늦게 진행되는 것을 알 수 있었는데 이는 소성로 내 CO2 분압에 의한 현상으로 생각된다. 산화/환원 소성분위기에 따른 원료물질의 열분해 특성은 일반적인 석회석 열분해 온도보다 낮은 온도범위에서 비교적 큰 차이를 보였는데, 소성온도 750℃ 구간에 산화분위기 형성에 따라 원료물질의 열효율 향상을 기대할 수 있을 것으로 생각된다. 다만, 본 연구의 경우 실험실 규모의 연구로서 현장공정과는 차이가 있기 때문에, pilot plant 규모의 실검증결과가 필요한 것으로 판단된다.

D댐수를 이용한 정밀여과 공정에서 막오염 특성 및 최적 화학세정방법 조사 (Characterization of Membrane Fouling and It's Optimal Chemical Cleaning Method in MF Process using D dam water)

  • 김충환;임재림;이병구;채선하;박민구;박상훈
    • 상하수도학회지
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    • 제21권5호
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    • pp.559-569
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    • 2007
  • The purposes of this study were to find the main foulant of membrane and the optimal chemical cleaning method for MF(microfiltration) drinking water treatment system using D dam water as water source. The MF pilot plant which can treat maximum $500m^3/d$ consisted of 3 racks and was operated for 10 months under various operation conditions. After 10 months operation, $1^{st}$ and $2^{nd}$ rack of membrane pilot plant system were cleaned chemically and the degree of the restoration of the fouled membrane in terms of the pure water flux was detemnined. Inorganic compounds which contained in chemical cleaning waste was analyzed by Inductively Coupled Plasma (ICP). One membrane module for 3rd rack was disjointed and membrane fouling materials, especially inorganic compounds were investigated by Electron Probe Microanlysis (EPMA) to elucidate the reason of TMP increase. And also, the various chemical reagents (1N HCl or $H_2SO_4$, oxalic acid as acid and 0.3% NaOCl as alkali) were tested by combination of acid and alkali to determine the optimal chemical cleaning method for the MF system using micro-modules manufactured using the disjointed module. It was verified that the inside and outside of membrane module was colorized with black. As a result of the quantitative and semi-qualitative analysis of membrane foulant by ICP, most of inorganic foulant was manganese which is hard to remove by inorganic acid such as HCI. Especially, it was observed by EPMA that Mn was attached more seriously in inside surface of membrane than in outside surface of that. It was supposed that Mn fouling in inside surface of membrane might be caused by the oxidation of soluble manganese (Mn(II)) to insoluble manganese ($MnO_2$) by chlorine containing in backwashing water. The optimal cleaning method for the removal of manganese fouling was consecutive cleaning with the mixture of 1N HCl and 1% of oxalic acid, 0.3% NaOCl, and 1N HCl showing 91% of the restoration of the fouled membrane.

MCFC 발전시스템용 촉매연소기의 연소 특성에 관한 실험적 연구 (An Experimental Study on the Combustion Characteristics of a Catalytic Combustor for an MCFC Power Generation System)

  • 홍동진;안국영;김만영
    • 대한기계학회논문집B
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    • 제36권4호
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    • pp.405-412
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    • 2012
  • MCFC 발전시스템에서 연소기는 연료극의 배가스 중에 포함된 미반응 가스를 연료로 사용하여 공기극에 $H_2O$$CO_2$ 농도가 높은 고온의 혼합가스를 공급하는 역할을 한다. 하지만 이러한 배가스는 가연한계 이하로 내려가게 되어 통상적인 연소방식에 의한 완전연소가 어렵기 때문에 이를 해결하기 위하여 촉매연소기를 사용한다. 완전연소 및 이에 다른 공해물질의 저감 특성에 따라 최근 촉매연소는 환경친화적인 연소방식으로 주목받고 있다. 따라서 본 연구에서는 MCFC 발전시스템의 BOP 시스템에 적용되는 촉매연소기에 대한 실험연구를 수행하였다. 본문에서는 실험장치를 설명한 후 촉매연소 시스템의 설계변수, 즉, $H_2$ 연료 첨가에 따른 연료조성, 유입가스의 온도, 과잉 공기비, 촉매의 종류, 그리고 시동 스케줄에 따른 촉매연소 특성을 고찰하였다.

Comparing the Effect of Three Processing Methods for Modification of Filament Yarns with Inorganic Nanocomposite Filler and their Bioactivity against Staphylococcus aureus

  • Dastjerdi, Roya;Mojtahedi, M.R.M.;Shoshtari, A.M.
    • Macromolecular Research
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    • 제17권6호
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    • pp.378-387
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    • 2009
  • This research compared three methods for producing and processing nanocomposite polypropylene filament yarns with permanent antimicrobial efficiency. The three methods used to mix antimicrobial agents based on silver nano particles with PP were as follows: 1) mixing of PP powder and inorganic nanocomposite filler with the appropriate concentration using a twin-screw extruder and preparing granules, 2) method 1 with a singlerather than twin-screw extruder, and 3) producing the masterbatch by a twin-screw extruder and blending it with PP in the melt spinning process. All pure polypropylene samples and other combined samples had an acceptable spinnability at the spinning temperature of $240^{\circ}C$ and take-up speed of 2,000 m/min. After producing as-spun filament yarns by a pilot plant, melt spinning machine, the samples were drawn, textured and finally weft knitted. The physical and structural properties (e.g., linear density, tenacity, breaking elongation, initial modulus, rupture work, shrinkage and crystallinity) of the as-spun and drawn yarns with constant and variable draw ratios (the variable draw ratio was used to gain a constant breaking elongation of 50%) were investigated and compared, while DSC, SEM and FTIR techniques were used to characterize the samples. Finally, the antibacterial efficiency of the knitted samples was evaluated. The experimental results revealed that the crystallinity reduction of the as-spun yarn obtained from method 1 (5%) was more than that of method 2 (3%), while the crystallinity of the modified as-spun yarns obtained with method 3 remained unchanged compared to pure yarn. However, the drawing procedure compensated for this difference. By applying methods 2 and 3, the drawing generally improved the tenacity and modulus of the modified fibers, whereas method 1 degraded the constant draw ratio. Although the biostatic efficiency of the nanocomposite yarns was excellent with all three methods, the modified fabrics obtained from methods 1 and 2 showed a higher bioactivity.

하수2차처리수의 재이용을 위한 후탈질공정의 평가 (Performance Evaluation of Tertiary Post-denitrification Processes for the Reuse of Secondary Effluent from Wastewater Treatment Plant)

  • 이찬호;윤주환;이윤석;이한샘;안동근
    • 한국물환경학회지
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    • 제23권5호
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    • pp.642-649
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    • 2007
  • The effectiveness of add-on tertiary treatment processes for the polishing of the effluent of a biological nutrient removal (BNR) system from a modified $A^2/O$ process has been examined under the field condition with pilot-scale plants. The add-on treatment processes of 1) combined biofilm anoxic reactor and sand filtration, and 2) two-stage denitrification filter had been operated with various operating conditions. The experimental results indicated that two-stage denitrification filter could produced a better polished tertiary effluent. Filtration rate of $150m^3/m^2{\cdot}d$ for the 2-stage denitrifying filter could decrease the nitrate removal probably due to shorter detention time that caused insufficient reaction for denitrification. Two stage denitrification filter operated with M/N ratio of 3.0 and filtration rate of $100m^3/m^2{\cdot}d$ produced the tertiary effluent with nitrate and SS concentraitons of 2.8 mg/L and 2.3 mg/L, respectively. When the operating temperature reduced $30^{\circ}C$ to $18^{\circ}C$, $NO_3{^-}-N$ removal efficiency decreased from 73% to 68%.

撒水濾床法에 依한 畜産廢水의 處理效果에 관한 연구 (Efficiency of Livestock Farming Wastewater Treatment by Trickling Filters)

  • Ahu, Soo Mi
    • 한국환경보건학회지
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    • 제11권2호
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    • pp.17-27
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    • 1985
  • The objectives of this study is to examine efficiency of swinery wastewater treatment by trickling filters' pilot plant. The results of this study are as follows: 1. The characteristics of sample. The BOD$_5$ was from 2,450 to 2,880mg/l, COD(KMnO$_4$ acid method) was from 910 to 1,064mg/l, and SS was from 920 to 990mg/l. The pH of influent was from 7.3 to 7.6, and the temperature of water was from 17.0$\circ$C to 22.5$\circ$C. 2. For experiment by recirculation, the BODs removal efficiency is 65.2% at recirculation ratio (r)=0, and 70.7% at r=1. The ramoval efficiency of this study is higher than NRC formula of U.S.A.. The recirculation is not significant effect on removal efficiency. 3. For experiment by hydraulic load, the BOD$_5$ removal rate decreased from 73.1% at $3.1m^3/m^2\cdot d$ to 65.3% at $9.2m^3/m^2\cdot d$. The design formula of this study which shows the removal rate of soluble BOD is $Le/Li =10^{-0.24} D/Q^{0.24}$ (Q: hydraulic load, D: depth of filter). 4. For experiment by organic load, the BOD$_5$ removal rate is increased from 70.2% at $0.77kg/m^3\cdot d$ to 75.4% at $4.28kg/m^3\cdot d$. We can obtain the straight line y=0.749 x (y: removed BOD, x :applied BOD) by the least squares method. 5. We can know that trickling filters is strong with the hydraulic load and the organic matter shock load. Here, we can judge that trickling filters is a good method for the treatment of swinery wastewater which containing high concentrated organic matter.

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고도산화와 정밀여과막 혼성공정을 이용한 먹는 물에 존재하는 발암원인으로 의심되는 유기화학성분의 분해 및 제거분석에 관한 연구 (A Study on Dissolve and Remove Analysis of Pollutants in Drinking Water by Suspected Cancer Causing Organic Chemicals using AOPs (Advanced Oxidation Processes) & M/F Hybird Process)

  • 안태영;박미영;허장현;전상호;한미애;안윤희
    • 한국물환경학회지
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    • 제23권2호
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    • pp.193-200
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    • 2007
  • The AOPs research defined by creating a sufficient amount of OH radicals from the dissolution of organic materials through photoxidation and research for a complete elimination of residual organic materials by membrane are actively ongoing. This research focuses on the hybrid processing of AOPs and M/F membrane to dissolve and eliminate organic chemicals in drinking water which are suspected of carcinogens. For this purpose, underground water was used as a source of drinking water for the hybrid processing of AOPs oxidation and M/F membrane, and a pilot plant test device was installed indoor. Carcinogenic chemicals of VOCs and pesticide were artificially mixed with the drinking water, which was then diluted close to natural water in order to examine treatment efficiency and draw optimal operation conditions. The samples used for this experiment include four chemicals phenol, chloroform, in VOCs and parathion, carbaryl in pesticide. As a result of the experiments conducted with simple, and compound solutions, the conditions to sufficiently dissolve and eliminate carcinogenic chemicals from the hybrid processing of where carcinogens were artificially added are : (hydrogen peroxide) prescribed solution 100 mg/L under pH 5.5~6.0, and the temperature $12{\sim}16^{\circ}C$, at the normal temperature and pressure. $d-O_3$ volume of 5.0 ppm and above and 30-40 minutes of reaction time are most appropriate and using MF/UF for membrane was ideal.

첨단 전자산업 폐수처리시설의 Water Digital Twin(II): e-ASM 모델 보정, 수질 예측, 공정 선택과 설계 (Water Digital Twin for High-tech Electronics Industrial Wastewater Treatment System (II): e-ASM Calibration, Effluent Prediction, Process selection, and Design)

  • 허성구;정찬혁;이나희;심예림;우태용;김정인;유창규
    • 청정기술
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    • 제28권1호
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    • pp.79-93
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    • 2022
  • 본 연구에서는 Part I에서 제안한 첨단 전자산업 폐수처리시설 특화 Water Digital Twin모델인 e-ASM을 이용하여 랩-파일럿 처리장 데이터를 바탕으로 모델 보정(Calibration), 유입 성상에 따른 제거 효율, 유출수 예측 및 최적 공법 선정을 수행하였다. 첨단 전자산업 폐수처리시설의 특화 모델링을 위하여, 민감도 분석을 통해 e-ASM 모델의 정합성과 상관성이 높은 동역학적 파라미터를 선정하였고, 다중반응표면분석법 (Multiple response surface methodology, MRS)을 이용하여 동역학적 파라미터를 보정하였다. e-ASM 모델의 보정 결과, Lab-scale, Pilot-scale 단위의 실험데이터와 90% 이상의 높은 정합성을 보였다. 그리고 4가지 유기폐수 처리처리공법인 MLE, A2/O, 4-stage MLE-MBR, Bardenpho-MBR을 제안한 Water Digital Twin으로 구현하여 유입 폐수의 성상별 운전조건에 따라 제거효율을 분석하였으며, Bardenpho-MBR이 C/N ratio 변화에서도 안정적으로 COD (Chemical oxygen demand)를 90% 이상 제거하며 높은 총 질소 제거 효율을 보였다. 그리고 유입 폐수의 조건별 Bardenpho-MBR공정의 수리학적 체류시간(Hydraulic retention time, HRT)이 3일 이상일 때 1,800 mg L-1의 고농도 TMAH 폐수를 98% 이상 제거할 수 있음을 확인할 수 있었다. 이와 같이, 본 연구에서 개발한 e-ASM은 전자산업 제조시설별, 유입 폐수의 성상별 특화 모델링을 통해 높은 정합성을 가진 전자산업 폐수처리공정의 Water Digital Twin를 구현할 수 있고, 최적운전, Water AI, 최적가용기법 선정 등의 응용 가능성을 바탕으로 지속 가능한 첨단전자 산업을 위해 활용될 수 있을 것으로 사료된다.