DOI QR코드

DOI QR Code

Zero current switching non‑isolated interleaved buck converter suitable for industrial applications

  • Shaogui Fan (Yantai Research Institute, Harbin Engineering University) ;
  • Congcong Yu (Yantai Research Institute, Harbin Engineering University) ;
  • Deying Li (Yantai Research Institute, Harbin Engineering University) ;
  • Fuhua Liu (Research and Development Department, Chaoyue Technology Co., Ltd.) ;
  • Yaning Wang (Yantai Research Institute, Harbin Engineering University) ;
  • Jingjin Wu (Yantai Research Institute, Harbin Engineering University) ;
  • Pingyu Cheng (Yantai Research Institute, Harbin Engineering University)
  • 투고 : 2024.07.20
  • 심사 : 2025.03.20
  • 발행 : 2026.02.20

초록

The non-isolated interleaved buck converter (NIBC) is suitable for high-power fast chargers. To realize both high efficiency and high power density, soft switching technology can be employed. Many soft switching methods cannot be widely used in industry applications. In addition, they often fail to fully achieve high efficiency, high reliability, and low complexity. This paper proposed a zero current switching method, with low additional conduction losses, low current stress, high efficiency, and easy implementation. These advantages make the proposed NIBC suitable for industrial applications and especially suitable for SiC based converters. The operating principle of the proposed ZCS NIBC and the control method for the proposed auxiliary circuit are analyzed in detail. In addition, the parameters design method is discussed. Experiments are conducted on a 2 kW three phase NIBC to verify the proposed ZCS method. The obtained results demonstrate that the zero current turn on process is easily achieved and the efficiency of the proposed NIBC is higher than that of the hard switching NIBC during the entire load range.

키워드

과제정보

This research was funded by the National Natural Science Foundation of China under Grant 52201396, and by the Heilongjiang Postdoctoral Science Foundation under Grant LBHZ20132.

참고문헌

  1. Wang, L., Qin, Z., Slangen, T., Bauer, P., van Wijk, T.: Grid impact of electric vehicle fast charging stations: trends, standards, issues and mitigation measures-an overview. IEEE Open J. Power Electron. 2, 56-74 (2021) https://doi.org/10.1109/OJPEL.2021.3054601
  2. Rivera, S., Kouro, S., Vazquez, S., et al.: Electric vehicle charging infrastructure: From grid to battery. IEEE Ind. Electron. Mag. 15(2), 37-51 (2021) https://doi.org/10.1109/MIE.2020.3039039
  3. Zhang, J., Lai, J.S., Kim, R.Y., et al.: High power density design of a soft-switching high-power bidirectional dc-dc converter. IEEE Trans. Power Electron. 22(4), 1145-1153 (2007) https://doi.org/10.1109/TPEL.2007.900462
  4. Yao, Z., Lu, S.: Voltage self-balance mechanism based on zero-voltage switching for three-level DC-DC converter. IEEE Trans. Power Electron. 35(10), 10078-10087 (2020) https://doi.org/10.1109/TPEL.63
  5. Konjedic, T., Korošec, L., Truntič, M., et al.: DCM-based zero-voltage switching control of a bidirectional DC-DC converter with variable switching frequency. IEEE Trans. Power Electron. 31(4), 3273-3288 (2016) https://doi.org/10.1109/TPEL.2015.2449322
  6. Safaee, A., Jain, P., Bakhshai, A.: A ZVS pulse-width modulation full-bridge converter with a low-RMS-current resonant auxiliary circuit. IEEE Trans. Power Electron. 31(6), 4031-4047 (2016) https://doi.org/10.1109/TPEL.2015.2473822
  7. Shi, Y., Yang, X.: Wide range soft switching PWM three-level DC-DC converters suitable for industrial applications. IEEE Trans. Power Electron. 29(2), 603-616 (2014) https://doi.org/10.1109/TPEL.2013.2258357
  8. Mao, H., Rahman, O.A., Batarseh, I.: Zero-voltage-switching DC-DC converters with synchronous rectifiers. IEEE Trans. Power Electron. 23(1), 369-378 (2008)
  9. Ashique, R.H., Salam, Z.: A high-gain, high-efficiency nonisolated bidirectional DC-DC converter with sustained ZVS operation. IEEE Trans. Industr. Electron. 65(10), 7829-7840 (2018) https://doi.org/10.1109/TIE.41
  10. Lakshminarasamma, N., Masihuzzaman, Md., Ramanarayanan, V.: Steady-state stability of current-mode active clamped ZVS dc-dc converters. IEEE Trans. Power Electron. 26(5), 1295-1304 (2011) https://doi.org/10.1109/TPEL.2009.2022827
  11. Fan, S., Sun, L., Duan, J., et al.: Improved active clamped ZVS buck converter with freewheeling current transfer circuit. IET Power Electron. 12(6), 1341-1348 (2019) https://doi.org/10.1049/pel2.v12.6
  12. Mohammadi, M.R.: An active-clamping ZVS interleaved buck/boost bidirectional converter with one auxiliary switch. IEEE Trans. Industr. Electron. 67(9), 7430-7438 (2020) https://doi.org/10.1109/TIE.41
  13. Yao, G., Chen, A., He, X.: Soft switching circuit for interleaved boost converters. IEEE Trans. Power Electron. 22(1), 80-86 (2007) https://doi.org/10.1109/TPEL.2006.886649
  14. Ashique, R.H., Salam, Z.: A family of true zero voltage zero current switching (ZVZCS) nonisolated bidirectional DC-DC converter with wide soft switching range. IEEE Trans. Industr. Electron. 64(7), 5416-5427 (2017) https://doi.org/10.1109/TIE.2017.2669884
  15. Chen, G., Deng, Y., Chen, L., et al.: A family of zero-voltage-switching magnetic coupling nonisolated bidirectional DC-DC converters. IEEE Trans. Industr. Electron. 64(8), 6223-6233 (2017) https://doi.org/10.1109/TIE.2017.2682007
  16. Mohammadi, M.R., Poorali, B., Eren, S., et al.: A nonisolated TCM bidirectional converter with low input-current-ripple for DC microgrids. IEEE Trans. Industr. Electron. 68(11), 10845-10855 (2021) https://doi.org/10.1109/TIE.2020.3036213
  17. Karimi, M., Farzanehfard, H., Packnezhad, M., et al.: Bidirectional ZVS buck-boost converter with single auxiliary switch and continuous current at low voltage source. IEEE Trans. Industr. Electron. 69(3), 2480-2487 (2022) https://doi.org/10.1109/TIE.2021.3065590
  18. Bahrami, H., Farhangi, S., Iman-Eini, H., et al.: A new interleaved coupled-inductor nonisolated soft-switching bidirectional DC-DC converter with high voltage gain ratio. IEEE Trans. Industr. Electron. 65(7), 5529-5538 (2018) https://doi.org/10.1109/TIE.2017.2782221
  19. Hosseinzadeh, Z., Molavi, N., Farzanehfard, H.: Soft-switching high step-up/down bidirectional DC-DC converter. IEEE Trans. Industr. Electron. 66(6), 4379-4386 (2019) https://doi.org/10.1109/TIE.2018.2863216
  20. Do, H.: Nonisolated bidirectional zero-voltage-switching DC-DC converter. IEEE Trans. Power Electron. 26(9), 2563-2569 (2011) https://doi.org/10.1109/TPEL.2011.2111387
  21. Joo, H.-I., Han, S.-K.: Lossless snubber cell for a soft-switched bidirectional buck-boost converter. IEEE Access 8, 165708-165719 (2020) https://doi.org/10.1109/Access.6287639
  22. Fan, S., He, H., Chen, S., et al.: Zero voltage switching non-isolated bidirectional DC-DC converter with transient current built-up technique. J. Power Electronics 22(5), 764-772 (2022) https://doi.org/10.1007/s43236-022-00398-x
  23. Das, P., Pahlevaninezhad, M., Kumar Singh, A.: A novel load adaptive ZVS auxiliary circuit for PWM three-level DC-DC converters. IEEE Trans. Power Electron. 30(4), 2108-2126 (2015) https://doi.org/10.1109/TPEL.2014.2327077
  24. Karad zinov, L.V., Hamill, D.C.: Analysis of the influence of diode reverse recovery on the operation and design of high-frequency rectifiers. IEEE Trans. Power Electron. 15(2), 386-398 (2000) https://doi.org/10.1109/TPEL.63
  25. Ni, L., Patterson, D.J., Hudgins, J.L.: High power current sensorless bidirectional 16-phase interleaved DC-DC converter for hybrid vehicle application. IEEE Trans. Power Electron. 27(3), 1141-1151 (2012) https://doi.org/10.1109/TPEL.2011.2165297
  26. Ilic, M., Maksimovic, D.: Interleaved zero-current-transition buck converter. IEEE Trans. Ind. Appl. 43(6), 1619-1627 (2007) https://doi.org/10.1109/TIA.2007.908175
  27. Choe, H., Chung, Y., Sung, C., et al.: Passive snubber for reducing switching-power losses of an IGBT in a DC-DC boost converter. IEEE Trans. Power Electron. 29(12), 6332-6341 (2014) https://doi.org/10.1109/TPEL.2014.2304551
  28. Wang, C.-M.: New family of zero-current-switching PWM converters using a new zero-current-switching PWM auxiliary circuit. IEEE Trans. Industr. Electron. 53(3), 768-777 (2006) https://doi.org/10.1109/TIE.2006.874416
  29. Wang, C.-M.: A new family of zero-current-switching (ZCS) PWM converters. IEEE Trans. Industr. Electron. 52(4), 1117-1125 (2005) https://doi.org/10.1109/TIE.2005.851636
  30. Jiang, L., Mi, C.C., Li, S., Yin, C., et al.: An improved soft-switching buck converter with coupled inductor. IEEE Trans. Power Electron. 28(11), 4885-4891 (2013)
  31. Li, Z., Qian, W., Zhang, X.: An optimized zero-voltage zero-current transition boost converter realized by coupled inductor. IEEE Trans. Power Electron. 34(9), 8882-8893 (2019) https://doi.org/10.1109/TPEL.63
  32. Bahrami, H., Adib, E., Farhangi, S., et al.: ZCS-PWM interleaved boost converter using resonance-clamp auxiliary circuit. IET Power Electron. 10(3), 405-412 (2017) https://doi.org/10.1049/pel2.v10.3
  33. Friedrichs, P.: CoolSiC™ MOSFET: A Revolution for Power Conversion Systems. Infineon Technologies (2020)
  34. Graovac, D., Pürschel, M., Kiep, A.: MOSFET power losses calculation using the data-sheet parameters, application note of the Infineon Technologies AG, (2006). https://community.infineon.com/gfawx74859/attachments/gfawx74859/mosfetsisic/7820/1/70-41484.pdf. Accessed 7 Apr 2025