DOI QR코드

DOI QR Code

Analysis and design of U‑shaped wireless power transfer system for humanoid robots

  • Conghui Lu (China North Vehicle Research Institute) ;
  • Yongliang Ni (China North Vehicle Research Institute) ;
  • Keling Song (China North Vehicle Research Institute) ;
  • Deshuai Sun (China North Vehicle Research Institute) ;
  • Renjun Jiang (China North Vehicle Research Institute) ;
  • Lei Fan (China North Vehicle Research Institute) ;
  • Haipeng Lv (China North Vehicle Research Institute) ;
  • Cancan Rong (School of Electrical Engineering, China University of Mining and Technology)
  • Received : 2024.03.25
  • Accepted : 2024.09.24
  • Published : 2025.04.20

Abstract

Wireless power transfer (WPT) has played a vital role in many fields. However, two significant challenges are the various misalignments and electromagnetic safety of the system. This paper proposes an effective U-shaped wireless charging system for humanoid robots. The charging region of the system consists of a rotation area and a parallel area, allowing the receiver coil to be installed in humanoid robots at different attitudes. The system increases the installation flexibility and wireless charging freedom. Meanwhile, this design leads to a low leakage magnetic flux density in the zone around the system. To describe the model of the proposed WPT system, a calculation formula for the electrical parameters of the system is derived. In particular, the mutual inductance of the two coupled structures at an arbitrary attitude can be predicted. The parameters of the system are determined after performing the optimization procedure. The system is simulated, fabricated, and tested. Results show that the system has stronger robustness in the three power supply regions. In addition, the measurement efficiency is established between 34.69 and 42.12%. In addition, the characteristics of the system under angular and longitudinal misalignments are studied. The above results are used to examine the feasibility and validity of the proposed model.

Keywords

References

  1. Wu, Y., Liu, C., Zhou, M., Mao, X., Zhang, Y.: An antioffset electric vehicle wireless charging system based on dual coupled antiparallel coils. IEEE Trans. Power Electron. 38(5), 5634–5637 (2023) https://doi.org/10.1109/TPEL.2023.3238353
  2. Zhang, W., Song, J., Lin, L., et al.: A numerical method to reduce the stray magnetic field around the asymmetrical wireless power transfer coils for electric vehicle charging. J. Electr. Eng. Technol. 17, 1859–1871 (2021) https://doi.org/10.1007/s42835-021-00948-6
  3. D. Yinliang, S. Yuanmao, G. Yougang, Design of coil structure achieving uniform magnetic field distribution for wireless charging platform, in 2011 4th International Conference on Power Electronics Systems and Applications (PESA), Hong Kong, China, 2011, pp. 1–5
  4. Qiu, C., Chau, K.T., Liu, C., Ching, T.W., Zhang, Z.: Modular inductive power transmission system for high misalignment electric vehicle application. J. Appl. Phys. 117, 17B528 (2015) https://doi.org/10.1063/1.4918563
  5. Tan, P., Peng, T., Gao, X., Zhang, B.: Flexible combination and switching control for robust wireless power transfer system with hexagonal array coil. IEEE Trans. Power Electron. 36(4), 3868–3882 (2021) https://doi.org/10.1109/TPEL.2020.3018908
  6. Wen, F., Zhang, X., Li, Q., et al.: Coil optimization and power orientation strategy of wireless power transfer system based on array coils. Energy Rep. 9, 781–789 (2023) https://doi.org/10.1016/j.egyr.2022.11.107
  7. Brizi, D., Fontana, N., Tucci, M., Barmada, S., Monorchio, A.: A spiral resonators passive array for inductive wireless power transfer applications with low exposure to near electric field. IEEE Trans. Electromagn. Compat. 62(4), 1312–1322 (2020) https://doi.org/10.1109/TEMC.2020.2991123
  8. Meng, Y., Wang, Z., Jiang, P., et al.: Optimization and analysis of Helmholtz-like three-coil wireless power transfer system applied in gastrointestinal robots. J. Power Electron. 20, 1088–1098 (2020) https://doi.org/10.1007/s43236-020-00080-0
  9. Che, B.J., Meng, F.Y., Lyu, Y.L., et al.: Omnidirectional wireless power transfer system supporting mobile devices. Appl. Phys. A 122, 1–5 (2016)
  10. Cha, H., Park, K.R., Kim, T.J., Kim, R.Y.: Design of magnetic structure for omnidirectional wireless power transfer. IEEE Trans. Power Electron. 36(8), 8849–8860 (2021) https://doi.org/10.1109/TPEL.2021.3055863
  11. Tian, X., Chau, K.T., Liu, W., Lee, C.H.T.: Analysis of multicoil omnidirectional energy harvester. IEEE Trans. Magn. 57(2), 8000806 (2021) https://doi.org/10.1109/TMAG.2020.3015732
  12. Zhang, X., Xu, J.: Design and implementation of an underwater spatial omnidirectional wireless power transfer system. Electr. Eng. 105(5), 3347–3362 (2023) https://doi.org/10.1007/s00202-023-01877-5
  13. Kang, D.H., Lee, H.Y., Um, D.Y., et al.: A study on the shielding effect of ferromagnetic pipe wall in inductive power transfer. J. Electr. Eng. Technol. 17(6), 3337–3345 (2022)
  14. Yadav, A., Bera, T.K.: Ferrite shielding thickness and its effect on electromagnetic parameters in wireless power transfer for electric vehicles (EVs). J. Eng. Appl. Sci. 70(132), 1–23 (2023) https://doi.org/10.1186/s44147-022-00171-8
  15. Huang, X., Lu, C., Liu, M.: Calculation and analysis of near-field magnetic spiral metamaterials for MCR-WPT application. Appl. Phys. A 126, 1–9 (2020) https://doi.org/10.1007/s00339-019-3176-6
  16. Campi, T., Cruciani, S., Maradei, F., Feliziani, M.: Magnetic field mitigation by multicoil active shielding in electric vehicles equipped with wireless power charging system. IEEE Trans. Electromagn. Compat. 62(4), 1398–1405 (2020) https://doi.org/10.1109/TEMC.2020.2988463
  17. Cheng, Y., Shu, Y.: A new analytical calculation of the mutual inductance of the coaxial spiral rectangular coils. IEEE Trans. Magn. 50(4), 7026806 (2014) https://doi.org/10.1109/TMAG.2013.2290972
  18. Chow, J.P.W., Chen, N., Chung, H.S.H., Chan, L.L.H.: An investigation into the use of orthogonal winding in loosely coupled link for improving power transfer efficiency under coil misalignment. IEEE Trans. Power Electron. 30(10), 5632–5649 (2015) https://doi.org/10.1109/TPEL.2014.2374651
  19. Schormans, M., Valente, V., Demosthenous, A.: Practical inductive link design for biomedical wireless power transfer: a tutorial. IEEE Trans. Biomed. Circuits Syst. 12(5), 1112–1130 (2018) https://doi.org/10.1109/TBCAS.2018.2846020
  20. Ramo, S., Whinnery, J.R., Duzer, T.: Fields and Waves in Communication Electronics. Wiley, New York (1965)
  21. Sample, A.P., Meyer, D.T., Smith, J.R.: Analysis, experimental results, and range adaptation of magnetically coupled resonators for wireless power transfer. IEEE Trans. Ind. Electron. 58(2), 544–554 (2011) https://doi.org/10.1109/TIE.2010.2046002
  22. Geng, Y., Guo, Q., Yang, Z., et al.: Design and optimization of real-time strong coupling coil of dynamic wireless power transfer for electrical vehicle. IEEE Trans. Veh. Technol. 72(9), 11495-11504 (2023) https://doi.org/10.1109/TVT.2023.3268335
  23. Roshan, Y.M., Park, E.J.: Design approach for a wireless power transfer system for wristband wearable devices. IET Power Electron. 10(8), 931-937 (2017) https://doi.org/10.1049/iet-pel.2016.0616
  24. Wen, F., Jing, F., Li, Q., et al.: Curvature angle splitting suppression and optimization on nonplanar coils used in wireless charging system. IEEE Trans. Power Electron. 35(9), 9070-9081 (2020) https://doi.org/10.1109/TPEL.2020.2974619
  25. Jeong, S., Kim, T.W., Lee, S., et al.: Analysis of repetitive bending on flexible wireless power transfer (WPT) PCB coils for flexible wearable devices. EEE Trans. Compon. Packag. Manuf. Technol. 12(11), 1748-1756 (2022) https://doi.org/10.1109/TCPMT.2022.3217291
  26. Chen, C., Li, J., Wang, L., et al.: Wireless power transfer system for angled concave conditions utilizing quasi-bowl-shaped couplers. J. Power Electron. 21, 1061-1071 (2021) https://doi.org/10.1007/s43236-021-00244-6