Journal of the Korean Society of Industry Convergence (한국산업융합학회 논문집)

The Korean Society of Industry Convergence (한국산업융합학회)
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Finite Element Simulation of Hot Forging Process for Tank Transmission Ring Component

전차 변속기 링 형상 부품의 열간 단조 공정 성형 해석

  • Chul-Kyu Jin (School of mechanical engineering, Kyungnam University )
  • 진철규 (경남대학교 기계공학부)
  • Received : 2024.09.30
  • Accepted : 2024.10.14
  • Published : 2024.10.31
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Abstract

In this study, the formability was predicted using a finite element method-based forming simulation program to manufacture ring-shaped parts with multiple rectangular grooves through a hot forging process. The hot forging process was designed into four processes. In the first and second processes, the disk-shaped raw material was transformed into the shape of a bowl. In the third process, the inner lower part of the bowl was sheared to form a ring shape. In the fourth process, the outer surface of the upper part of the ring was partially sheared to create multiple rectangular grooves. Since the lower mold for the first and second processes is the same, mold costs can be reduced. In the third process, burrs are expected to occur on the shear surface, so burr removal work is required in the actual process. The fourth process requires more than one forging operation because the rectangular groove cannot be made uniformly in one operation.

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Acknowledgement

본 논문은 국방기술품질원의 방산혁신클러스터 지원사업의 지원을 받아 수행된 연구임(DCL2020L).

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