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A Study on the Improvement of the Initial Adhesive Strength of Tile Epoxy Adhesive Using 6 Sigma Methodology

6시그마를 이용한 타일 에폭시 접착제의 초기 접착 강도 향상에 관한 연구

  • Jeong Ho Lee (Department of Industrial and Systems Engineering, Kyonggi University) ;
  • Gyu Ik Bae (Department of Industrial and Systems Engineering, Kyonggi University) ;
  • Byeong Uk Ha (Department of Industrial and Systems Engineering, Kyonggi University) ;
  • So Min Kim (Department of Industrial and Systems Engineering, Kyonggi University) ;
  • Si Il Sung (Department of Industrial and Systems Engineering, Kyonggi University)
  • 이정호 (경기대학교 산업시스템공학과) ;
  • 배규익 (경기대학교 산업시스템공학과) ;
  • 하병욱 (경기대학교 산업시스템공학과) ;
  • 김소민 (경기대학교 산업시스템공학과) ;
  • 성시일 (경기대학교 산업시스템공학과)
  • Received : 2024.05.20
  • Accepted : 2024.07.16
  • Published : 2024.09.30

Abstract

Purpose: This study aims to optimize the adhesive strength of epoxy adhesive when applied to tiles, addressing frequent issues of adhesion degradation observed in indoor interiors. The degradation often leads to costly repairs and maintenance, highlighting the need for improved adhesive formulations and application techniques. Methods: Employing the DMAIC (Define, Measure, Analyze, Improve, Control) methodology integral to Six Sigma and utilizing MINITAB for data analysis, this research focused on critical factors like curing time, application method, and mixing ratio. The Taguchi Experimental Design within the Design of Experiments (DOE) framework was applied to determine the impact of these parameters on adhesive strength. Results: The analysis facilitated by Taguchi's method led to notable improvements in adhesive workability and consistency. It identified the optimal combination of factors that significantly increase adhesive strength, evidenced by the improvement in signal-to-noise ratio and I-MR control charts. Conclusion: By applying a structured statistical approach through Six Sigma and the Taguchi method, the study successfully pinpointed optimal conditions for epoxy adhesive application on tiles. This contributes to quality management in the manufacturing and application processes of epoxy adhesives, ensuring enhanced durability and reliability in indoor tiling applications. The findings offer a significant methodological framework for future material optimization research.

Keywords

Acknowledgement

본 연구는 과학기술정보통신부 및 정보통신기획평가원의 SW중심대학지원사업의 연구결과로 수행되었음(2021-0-01393).

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