DOI QR코드

DOI QR Code

Silicon carbide-based digitally controlled zero voltage switching dual-phase interleaved totem-pole PFC rectifier operating at high frequency

  • Jinhaeng Jang (Power Modular Team, Home Entertainment Company, LG Electronics)
  • Received : 2022.07.05
  • Accepted : 2022.12.13
  • Published : 2023.02.20

Abstract

An interleaved PFC rectifier reduces ripple current and a bridgeless PFC rectifier eliminates commutation loss. This study presents a dual-phase interleaved bridgeless totem-pole PFC rectifier that takes both the advantages. This rectifier operates in a variable frequency mode while achieving a zero voltage switching operation. In particular, four 650 V silicon carbide (SiC)-based transistors are applied to two boost circuits confirmed for a dual-phase interleaved operation. Two boost circuits operate at higher switching frequencies above 200 kHz due to the ZVS operation of the SiC-based transistors. A 500 W prototype board is implemented. The design issues of the totem-pole PFC rectifier are highlighted, and the digital control methods are applied to address them. In addition, this work investigates the conducted EMI noise of the circuit that operates with a dual-boost interleaved method at the higher switching frequencies. A single-stage input EMI filter is designed based on the analysis. Lastly, the superior switching characteristics of the SiC-based transistor are confirmed, and the overall performance of the prototype board is evaluated.

Keywords

References

  1. Chen, W., Dongfeng, Z., Haitao, X., Jianwen, S.: A 6.6 kW high power density bi-directional EV on-board charger based on SiC MOSFETs. In: International exhibition and conference for power electronics, intelligent motion, renewable energy and energy management. pp. 246-252 (2019)
  2. Zhengyang, L., Fred, C.L., Qiang, L., Yuchen, Y.: Design of GaN-based MHz totem-pole PFC rectifier. IEEE J. Emerg. Select. Top. Power Electron. 4(3), 799-807 (2016) https://doi.org/10.1109/JESTPE.2016.2571299
  3. Nguyen, N. D., Bing, S. H., Nhat, T. P., Tan, T. N., Jian, H. W., Yu, C. L., Huang, J. C.: Design and implementation of a control method for GaN-based totem-pole boost-type PFC rectifier in energy storage systems. Energies. 1-18 (2020)
  4. Fei, F.W., Zheyu, Z.: Overview of silicon carbide technology: device, converter, system, and application. CPSS Trans. Power Electron. Appl. 1(1), 13-32 (2016) https://doi.org/10.24295/CPSSTPEA.2016.00003
  5. Bin, S., Junming, Z., Zhengyu, L.: Totem-pole boost bridgeless PFC rectifier with simple zero-current detection and full-range ZVS operating at the boundary of DCM/CCM. IEEE Trans. Power Electron. 26(2), 427-435 (2011) https://doi.org/10.1109/TPEL.2010.2059046
  6. Zhang, B., Lin, Q., Imaoka, J., Shoyama, M., Tomioka, S., Takegami, E.: EMI prediction and reduction of zero-crossing noise in totem-pole bridgeless PFC converters. J. Power Electron. 19(1), 278-287 (2019) https://doi.org/10.6113/JPE.2019.19.1.278
  7. Xibo, Y., Sam, W., Niall, O.: EMI generation characteristics of SiC and Si diodes: influence of reverse-recovery characteristics. IEEE Trans. Power Electron. 30(3), 1131-1136 (2015) https://doi.org/10.1109/TPEL.2014.2340404
  8. Yuchen, Y., Zhengyang, L., Fred, C. L., Qiang, L.: Analysis and filter design of differential mode EMI noise for GaN-based interleaved MHz critical mode PFC converter. In: IEEE energy conversion congress and exposition. Pp. 4784-4789 (2014)
  9. Laszlo, H., Brian, T.I., Milan, M.J.: Review and stability analysis of PLL-based interleaving control of DCM/CCM boundary boost PFC converters. IEEE Trans. Power Electron. 24(8), 1992-1999 (2009) https://doi.org/10.1109/TPEL.2009.2018560
  10. IMW65R048M1H datasheet. https://www.infineon.com/dgdl/Infineon/IMW65R048M1H.pdf. Accessed 05 July 2022
  11. IPW65R018CFD7 datasheet https://www.infineon.com/dgdl/Infineon/IPW65R018CFD7.pdf. Accessed 05 July 2022
  12. IPW65R045C7 datasheet. https://www.infineon.com/dgdl/Infineon/IPW65R045C7.pdf. Accessed 05 July 2022