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체계적 공학설계 방법론을 적용한 기계공학 교과목 운영 사례: 골프공디스펜서 설계

Operation Case of Mechanical Engineering Subject Applying Systematic Engineering Design Approach: Design of Golf Ball Dispenser

  • 유선중 (동양미래대학교 기계공학과)
  • Ryu, Sun-Joong (Dept. of Mechanical Engineering, Dongyang Mirae University)
  • 투고 : 2022.06.22
  • 심사 : 2022.08.19
  • 발행 : 2022.08.31

초록

본 연구는 상용 제품인 골프공디스펜서의 공학설계를 주제로 하는 기계공학 교과목 개발 및 운영 사례를 제시하고 있다. 교과목은 김종원과 W. Beitz가 제안한 체계적인 공학설계 방법에 따라 수행되었다. 이 방법은 공학설계를 크게 '제품기획 → 개념설계 → 기본설계 → 상세설계'의 4단계로 나누고 있으며, 특히 개념설계 단계를 '기능구조도→세부기능에 대한 동작원리 탐색 → 다양한 설계대안 창안 → 최적설계대안 선정'으로 구분한다. 개념설계에서는 골프공디스펜서의 입출력을 정의하고 이에 대한 기능구조도를 작성한다. 이 과정을 통해 제품의 기능을 세분화하고 각각의 동작원리를 체계적으로 탐색할 수 있다. 또한 다양한 동작원리를 조합하고 이를 평가하여 최적설계대안을 도출한다. 기본설계에서는 고장모드 분석을 통해 시제품 레이아웃을 완성하고 이를 활용하여 실제 시제품을 제작하고 성능을 평가한다. 이상과 같은 과정을 통해서 수업에 참여한 학생은 상용제품을 체계적인 방법으로 설계해보고 시작품까지 제작해보는 경험을 기계공학과 교육과정 내에서 해볼 수 있을 것이다.

In this study, a class operation case of an engineering design project targeting a golf ball dispenser, a commercial product, was presented. The project was carried out according to the systematic engineering design approach suggested by Kim Jong-won and W. Beitz. This method broadly divides engineering design into four stages: 'product planning → conceptual design → basic design → detailed design'. In particular, the conceptual design stage is divided into 'functional structure diagram → detailed working principle exploration → various design alternatives creation → optimal design selection'. In the conceptual design, the input/output of the golf ball dispenser was defined and a functional structure diagram was prepared for it. Through this process, it was possible to subdivide the functions of the product and to easily explore the working principle for each. The searched working principles are devised as various design alternatives by various combinations, and for each proposal, the advantages and disadvantages were compared with each other to derive the optimal design alternative. In the basic design, the prototype layout was completed through failure mode analysis and the actual prototype was manufactured using it. Through the entire process, students participating in the class will be able to design commercial products in a systematic way and experience manufacturing prototypes within the department of mechanical engineering curriculum.

키워드

과제정보

본 논문은 2020학년도 동양미래대학교 학술연구지원사업의 지원으로 수행된 연구과제입니다.

참고문헌

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