DOI QR코드

DOI QR Code

Printing Optimization of 3D Structure with Lard-like Texture Using a Beeswax-Based Oleogels

  • Hyeona Kang (Department of Food Science and Biotechnology, Ewha Womans University) ;
  • Yourim Oh (Department of Food Science and Biotechnology, Ewha Womans University) ;
  • Nam Keun Lee (Department of Food Science and Biotechnology, Ewha Womans University) ;
  • Jin-Kyu Rhee (Department of Food Science and Biotechnology, Ewha Womans University)
  • Received : 2022.10.02
  • Accepted : 2022.10.17
  • Published : 2022.12.28

Abstract

In this study, we investigated the optimal conditions for 3D structure printing of alternative fats that have the textural properties of lard using beeswax (BW)-based oleogel by a statistical analysis. Products printed with over 15% BW oleogel at 50% and 75% infill level (IL) showed high printing accuracy with the lowest dimensional printing deviation for the designed model. The hardness, cohesion, and adhesion of printed samples were influenced by BW concentration and infill level. For multi-response optimization, fixed target values (hardness, adhesiveness, and cohesiveness) were applied with lard printed at 75% IL. The preparation parameters obtained as a result of multiple reaction prediction were 58.9% IL and 16.0% BW, and printing with this oleogel achieved fixed target values similar to those of lard. In conclusion, our study shows that 3D printing based on the BW oleogel system produces complex internal structures that allow adjustment of the textural properties of the printed samples, and BW oleogels could potentially serve as an excellent replacement for fat.

Keywords

Acknowledgement

This research was supported in part by grants provided by the Basic Science Research Program through the National Research Foundation of Korea (NRF) funded by the Ministry of Education, Science and Technology (NRF-2018R1D1A1B07045349 and 2021R1F1A1056188), the High Value-added Food Technology Development Program, the Ministry of Agriculture, Food and Rural Affairs (MAFRA) (321021031HD030), the Technology development Program of MSS (S3251721), Republic of Korea, and RP-Grant 2019 and Research Grant 2019-2021 of Ewha Womans University.

References

  1. Zhang CX, Guan S. Yu, J. Zhou, J. Chen. 2022. Production of meat alternatives using live cells, cultures and plant proteins. Curr.Opin.Food Sci. 43: 43-52. https://doi.org/10.1016/j.cofs.2021.11.002
  2. United Nations, D.o.E. P.D. Social Affairs. 2019. World population prospects 2019: Ten key findings, United Nations New York, NY, USA.
  3. Gotoh T, T Nishimura, K Kuchida, H Mannen. 2018. The Japanese wagyu beef industry: current situation and future prospects-a review. Asian-Australasian J. Anim. Sci. 31: 933.
  4. Kouzani AZ, S Adams DJ, Whyte R Oliver, B Hemsley, S Palmer, et al. 2016. 3D printing of food for people with swallowing difficulties. in DesTech 2016: Proceedings of the International Conference on design and technology. 2017. Knowledge E.
  5. Liu Z, B Bhandari, S Prakash, M Zhang. 2018. Creation of internal structure of mashed potato construct by 3D printing and its textural properties. Food Res. Int. 111: 534-543. https://doi.org/10.1016/j.foodres.2018.05.075
  6. Marangoni AG, 2012. Organogels: an alternative edible oil-structuring method. J. Am.Oil Chem. Soc. 89: 749-780. https://doi.org/10.1007/s11746-012-2049-3
  7. Marangoni AG and N Garti. 2011. An overview of the past, present, and future of organogels. Edible Oleogels 2011: 1-17.
  8. Silva, T.J., D. Barrera-Arellano, and A.P.B. Ribeiro. 2021. Oleogel-based emulsions: concepts, structuring agents, and applications in food. J. Food Sci. 86: 2785-2801. https://doi.org/10.1111/1750-3841.15788
  9. Stortz,TA, AK Zetzl, S Barbut, A Cattaruzza, AG Marangoni. 2012. Edible oleogels in food products to help maximize health benefits and improve nutritional profiles. Lipid Technol. 24: 151-154. https://doi.org/10.1002/lite.201200205
  10. Barbut S, J Wood, A Marangoni. 2016. Effects of organogel hardness and formulation on acceptance of frankfurters. J. Food Sci. 81: C2183-C2188. https://doi.org/10.1111/1750-3841.13409
  11. Barbut S, J Wood, A Marangoni. 2016. Potential use of organogels to replace animal fat in comminuted meat products. Meat Sci. 122: 155-162. https://doi.org/10.1016/j.meatsci.2016.08.003
  12. Puscas A, V Muresan, C Socaciu, S Muste. 2020. Oleogels in food: a review of current and potential applications. Foods 9. doi: 10.3390/foods9010070.
  13. Zetzl AK, AG Marangoni, S Barbut. 2012. Mechanical properties of ethylcellulose oleogels and their potential for saturated fat reduction in frankfurters. Food Funct. 3: 327-337. https://doi.org/10.1039/c2fo10202a
  14. Cotabarren IM, S Cruces, CA Palla. 2019. Extrusion 3D printing of nutraceutical oral dosage forms formulated with monoglycerides oleogels and phytosterols mixtures. Food Res. Int. 126: 108676.
  15. Dassanayake LSK, DR Kodali, S Ueno, K Sato. 2012. Crystallization kinetics of organogels prepared by rice bran wax and vegetable oils. J. Oleo Sci. 61: 1-9. https://doi.org/10.5650/jos.61.1
  16. Gravelle AJ, S Barbut, M Quinton, AG Marangoni. 2014. Towards the development of a predictive model of the formulationdependent mechanical behaviour of edible oil-based ethylcellulose oleogels. J.Food Eng. 143: 114-122. https://doi.org/10.1016/j.jfoodeng.2014.06.036
  17. Yilmaz E and M Ogutcu. 2014. Comparative analysis of olive oil organogels containing beeswax and sunflower wax with breakfast margarine. J.Food Sci. 79: E1732-E1738. https://doi.org/10.1111/1750-3841.12561
  18. Yilmaz E and M Ogutcu. 2014. Properties and stability of hazelnut oil organogels with beeswax and monoglyceride. J.Am.Oil Chem. Soc. 91: 1007-1017. https://doi.org/10.1007/s11746-014-2434-1
  19. Moghtadaei M, N Soltanizadeh, SAH Goli. 2018. Production of sesame oil oleogels based on beeswax and application as partial substitutes of animal fat in beef burger. Food Res. Int. 108: 368-377. https://doi.org/10.1016/j.foodres.2018.03.051
  20. Aguilar F, H Autrup, S Barlow, L Castle, R Crebelli, W Dekant, et al. 2007. Beeswax (E 901) as a glazing agent and as carrier for flavours scientific opinion of the panel on food additives, flavourings, processing aids and materials in contact with food (AFC). EFSA J. 645. doi.org/10.2903/j.efsa.2007.615.
  21. Hwang H-S. 2020. A critical review on structures, health effects, oxidative stability, and sensory properties of oleogels. Biocatal. Agric.Biotechnol. 26: 101657.
  22. Franco D, AJ Martins, M Lopez-Pedrouso, L Purrinos, MA Cerqueira, AA Vicente, et al. 2019. Strategy towards replacing pork backfat with a linseed oleogel in frankfurter sausages and its evaluation on physicochemical, nutritional, and sensory characteristics. Foods 8: 366.
  23. He C, M Zhang, Z Fang. 2020. 3D printing of food: pretreatment and post-treatment of materials. Crit. Rev.Food Sci.Nutr. 60: 2379-2392. https://doi.org/10.1080/10408398.2019.1641065
  24. Mantihal S, R Kobun, B-B Lee. 2020. 3D food printing of as the new way of preparing food: a review. Int. J. Gastron. Food Sci. 22: 100260.
  25. Le Tohic, C JJ O'Sullivan, KP Drapala, V Chartrin, T Chan, AP Morrison, et al. 2018. Effect of 3D printing on the structure and textural properties of processed cheese. J. Food Eng.220: 56-64. https://doi.org/10.1016/j.jfoodeng.2017.02.003
  26. Martins, A.J., M.A. Cerqueira, L.H. Fasolin, R.L. Cunha, and A.A. Vicente. 2016. Beeswax organogels: influence of gelator concentration and oil type in the gelation process. Food Res.Int. 84: 170-179. https://doi.org/10.1016/j.foodres.2016.03.035
  27. Neter, J., M.H. Kutner, C.J. Nachtsheim, and W. Wasserman. 1996. Applied linear statistical models.
  28. Azargohar R and A Dalai. 2005. Production of activated carbon from Luscar char: experimental and modeling studies. Microp. Mesopor. Mat. 85: 219-225. https://doi.org/10.1016/j.micromeso.2005.06.018
  29. Draper NR. 1982. Center points in second-order response surface designs. Technometrics 24: 127-133.
  30. Myers RH, DC Montgomery, and CM Anderson-Cook. 2016. Response surface methodology: process and product optimization using designed experiments. John Wiley & Sons.
  31. Maran, J.P., S. Manikandan, C.V. Nivetha, and R. Dinesh. 2017. Ultrasound assisted extraction of bioactive compounds from Nephelium lappaceum L. fruit peel using central composite face centered response surface design. Arab. J. Chem. 10: S1145-S1157. https://doi.org/10.1016/j.arabjc.2013.02.007
  32. Maran JP, V Mekala, S Manikandan. 2013. Modeling and optimization of ultrasound-assisted extraction of polysaccharide from Cucurbita moschata. Carbohydr. Polym. 92: 2018-2026. https://doi.org/10.1016/j.carbpol.2012.11.086
  33. Dick A, B Bhandari, S Prakash. 2019. Post-processing feasibility of composite-layer 3D printed beef. Meat Sci. 153: 9-18. https://doi.org/10.1016/j.meatsci.2019.02.024
  34. Palla C, A Giacomozzi DB Genovese, and ME Carrin. 2017. Multi?objective optimization of high oleic sunflower oil and monoglycerides oleogels: searching for rheological and textural properties similar to margarine. Food Struct. 12: 1-14.
  35. Liu Y, X Liang A, Saeed W Lan, and W Qin. 2019. Properties of 3D printed dough and optimization of printing parameters. Innov. Food Sci. Emerg. Technol. 54: 9-18. https://doi.org/10.1016/j.ifset.2019.03.008
  36. Bourne M. 2002. Food texture and viscosity: concept and measurement. Elsevier.
  37. Chandra M.and B Shamasundar. 2015. Texture profile analysis and functional properties of gelatin from the skin of three species of fresh water fish. Int. J. Food Prop. 18: 572-584. https://doi.org/10.1080/10942912.2013.845787
  38. Al-Muslimawi A, H Tamaddon-Jahromi, M Webster. 2013. Simulation of viscoelastic and viscoelastoplastic die-swell flows. J. NonNewton. Fluid Mech. 191: 45-56. https://doi.org/10.1016/j.jnnfm.2012.08.004
  39. Zhao H, N Akiba, H Tanimoto, T Yoshizaki, K Yalikun, S Minakuchi. 2016. Effects of temperature-responsive hydrogel on viscosity of denture adhesives. Dent. Mater. J. 35: 210-215.   https://doi.org/10.4012/dmj.2015-191