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Influence of Substrate Phase and Inclination Angle on Heat Transfer Characteristics in Vicinity of Hastelloy X Regions Deposited on S45C via Directed Energy Deposition

DED 공정을 이용한 S45C 위 Hastelloy X 분말 적층 시 기저부 상과 경사각이 적층부 인근 열전달 특성에 미치는 영향에 관한 연구

  • Baek, Sun-Ho (Department of Mechanical Engineering, Chosun UNIV.) ;
  • Lee, Kwang-Kyu (Department of Mechanical Engineering, Chosun UNIV.) ;
  • Ahn, Dong-Kyu (Department of Mechanical Engineering, Chosun UNIV.) ;
  • Kim, Woo-Sung (Smart Manufacturing Technology R&D Group, KITECH) ;
  • Lee, Ho-Jin (Smart Manufacturing Technology R&D Group, KITECH)
  • 백선호 (조선대학교 기계공학과) ;
  • 이광규 (조선대학교 기계공학과) ;
  • 안동규 (조선대학교 기계공학과) ;
  • 김우성 (한국생산기술연구원 스마트제조기술연구그룹) ;
  • 이호진 (한국생산기술연구원 스마트제조기술연구그룹)
  • Received : 2021.08.23
  • Accepted : 2021.09.17
  • Published : 2021.10.30

Abstract

The use of additive manufacturing processes for the repair and remanufacturing of mechanical parts has attracted considerable attention because of strict environmental regulations. Directed energy deposition (DED) is widely used to retrofit mechanical parts. In this study, finite element analyses (FEAs) were performed to investigate the influence of the substrate phase and inclination angle on the heat transfer characteristics in the vicinity of Hastelloy X regions deposited via DED. FE models that consider the bead size and hatch distance were designed. A volumetric heat source model with a Gaussian distribution in a plane was adopted as the heat flux model for DED. The substrate and the deposited powder were S45C structural steel and Hastelloy X, respectively. Temperature-dependent thermal properties were considered while performing the FEAs. The effects of the substrate phase and inclination angle on the temperature distributions and depth of the heat-affected zone (HAZ) in the vicinity of the deposited regions were examined. Furthermore, the influence of deposition paths on depths of the HAZ were investigated. The results of the analyses were used to determine the suitable phase and inclination angle of the substrate as well as the appropriate deposition path.

Keywords

Acknowledgement

이 논문은 2021년도 산업통상자원부 및 산업기술평가관리원(KEIT) 연구비(KM200083)에 의하여 연구되었음.

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