A study on the thickness change according to the necking ratio of aluminum tube(A3003, A6061)

알루미늄 튜브(A3003, A6061)의 축관률에 따른 두께 변화에 관한 연구

  • Oh, Jong-Seong (Wheel Co., Ltd.) ;
  • Min, Kyung-Ho (Dept. of Computer Application Machine, Namincheon Campus of Korea Polytechnics) ;
  • Lee, Chun-Kyu (Department of Metal Mold Design Engineering, Kongju National University)
  • 오종성 ((주)휘일) ;
  • 민경호 (한국폴리텍대학 남인천캠퍼스 컴퓨터응용기계과) ;
  • 이춘규 (공주대학교 금형공학과)
  • Received : 2021.12.19
  • Accepted : 2021.12.31
  • Published : 2021.12.31

Abstract

The tube necking process increases the thickness of the material, and some of the tube necking products require cutting on the inside of the formed product as a post-process. In order to prevent over-cutting or un-cutting due to increased thickness during cutting, it is necessary to know in advance the increase in thickness after forming. Therefore, in this study, the thickness change according to the tube necking was observed. Aluminum 3003-F and 6061-O were used for the materials used in the experiment, and necking was carried out up to 50% of the outer diameter of the tube through five processes. The two materials were formed under the same conditions, and the thickness of three points was observed in each process. In addition, the thickness increase of the two materials was compared, and the trend of thickness increase according to the cumulative necking ratio was observed. As a result of the experiment, both materials had the smallest thickness at the end of the formed product. In addition, as a result of comparing the thickness measurement values of the two materials, the maximum difference was 0.1mm, indicating that there was no difference in thickness between the two materials.

Keywords

References

  1. J. H. Park, "Estimation on the Emission Reduction of SULEV LPG Vehicles", J. KOSAE, Vol.28, No.1, pp. 68-76, 2012. https://doi.org/10.5572/KOSAE.2012.28.1.068
  2. K. J. Kim, "Light-Weight Design of Automotive Knuckle by Using CAE(Computer Aided Engineering)", Journal of the Korea Academia-Industrialcooperation Society, Vol.17, No.9, pp. 663-668, 2016. https://doi.org/10.5762/KAIS.2016.17.9.663
  3. E. K. Jeon, "Application Trend of Aluminum castings in Automotive Component", Joumal of the Korean Foundrymen's Society, vol.27, No.1, pp. 20-23, 2007.
  4. Y. H. Chung, "Aluminium Alloy Products for Automobile Use", 自動車工學會誌, vol.18, No.5, pp. 38-52, 1996.
  5. D. H. Jung, J. P. Jung, "Aluminum alloys and their joining methods", Microelectron. Packag. Soc, Vol.25, No.2, pp. 9-17, 2018.