Abstract
In this study, three different die geometries were selected to understand the die characteristics in the film casting extrusion processes. First, large and small-scale T-dies were numerically simulated to observe the scaled-down effect on the flow inside the dies. Second, three different dies-keyhole, linear tapper coat-hanger die (LTCD), and curved tapper coat-hanger die (CTCD)-were numerically observed and discussed according to the mass flow rate. Finally, the die exit velocity profiles and die characteristics were observed and discussed based on the power-law index for the LTCD die. These numerical simulations and numerical data will aid the optimization of the die design in industrial fields.