DOI QR코드

DOI QR Code

Mechanical and durability properties of fly ash and slag based geopolymer concrete

  • Received : 2018.01.27
  • Accepted : 2018.05.28
  • Published : 2018.08.25

Abstract

In this paper, mechanical and short-term durability properties of fly ash and slag based geopolymer concretes (FAGPC-SGPC) were investigated. The alkaline solution was prepared with a mixture of sodium silicate solution ($Na_2SiO_3$) and sodium hydroxide solution (NaOH) for geopolymer concretes. Ordinary Portland Cement (OPC) concrete was also produced for comparison. Main objective of the study was to examine the usability of geopolymer concretes instead of the ordinary Portland cement concrete for structural use. In addition to this, this study was aimed to make a contribution to standardization process of the geopolymer concretes in the construction industry. For this purpose; SGPC, FAGPC and OPC specimens were exposed to sulfuric acid ($H_2SO_4$), magnesium sulfate ($MgSO_4$) and sea water (NaCl) solutions with concentrations of 5%, 5% and 3.5%, respectively. Visual inspection and weight change of the specimens were evaluated in terms of durability aspects. For the mechanical aspects; compression, splitting tensile and flexural strength tests were conducted before and after the chemical attacks to investigate the residual mechanical strengths of geopolymer concretes under chemical attacks. Results indicated that SGPC (100% slag) is stronger and durable than the FAGPC due to more stable and strong cross-linked alumina-silicate polymer structure. In addition, FAGPC specimens (100% fly ash) showed better durability resistance than the OPC specimens. However, FAGPC specimens (100% fly ash) demonstrated lower mechanical performance as compared to OPC specimens due to low reactivity of fly ash particles, low amount of calcium and more porous structure. Among the chemical environments, sulfuric acid ($H_2SO_4$) was most dangerous environment for all concrete types.

Keywords

References

  1. ACI 363R-92 (1992), State of the Art Report on High Strength Concrete, ACI Committee Report 363, American Concrete Institute, Dteroit, 363R1-363R55.
  2. Akcay, B. and Tasdemir, M.A. (2009), "Optimisation of using lightweight aggregates in mitigating autogenous deformation of concrete", Constr. Build. Mater., 23(1), 353-363. https://doi.org/10.1016/j.conbuildmat.2007.11.015
  3. Alii, M.R. (2007), "Performance of plain and blended cements exposed to high sulphate concentrations", Adv. Cement Res., 19(4), 167-175. https://doi.org/10.1680/adcr.2007.19.4.167
  4. Ariffin, M.A.M., Bhutta, M.A.R., Hussin, M.W., Mohd Tahir, M. and Aziah, N. (2013), "Sulfuric acid resistance of blended ash geopolymer concrete", Constr. Build. Mater., 43, 80-86. https://doi.org/10.1016/j.conbuildmat.2013.01.018
  5. ASTM C267-01 (2012), Standard Test Methods for Chemical Resistance of Mortars, Grouts, and Monolithic Surfacings and Polymer Concretes.
  6. ASTM C39/C39M-12 (2012), Standard Test Method for Compressive Strength of Cylindrical Concrete Specimens, 4-2 Annual Book of ASTM Standard, Philadelphia.
  7. Bakharev, T. (2005), "Durability of geopolymer materials in sodium and magnesium sulfate solutions", Cement Concrete Res., 35(6), 1233-1246. https://doi.org/10.1016/j.cemconres.2004.09.002
  8. Bassuoni, M.T. and Nehdi, M.L. (2007), "Resistance of self-consolidating concrete to sulfuric acid attack with consecutive pH reduction", 37, 1070-1084. https://doi.org/10.1016/j.cemconres.2007.04.014
  9. Bondar, D., Lynsdale, C.J., Milestone, N.B. and Hassani, N. (2015), "Sulfate resistance of alkali activated pozzolans", Int. J. Concrete Struct. Mater., 9(2), 145-158. https://doi.org/10.1007/s40069-014-0093-0
  10. Visitanupong, C. (2009), "Durability of fly ash based geopolymer mortar", Thesis Approval, Graduate School, Kasetsart University, Thailand.
  11. C496, ASTM (1990), Standard Test Method for Splitting Tensile Strength of Cylindrical Concrete Specimens.
  12. Chi, M. and Huang, R. (2013), "Binding mechanism and properties of alkali-activated fly ash/slag mortars", Constr. Build. Mater., 40, 291-298. https://doi.org/10.1016/j.conbuildmat.2012.11.003
  13. Committee Euro (1990), International Du Beton (CEB-FIB), CEB-FIB Model Code Thomas Telford, London.
  14. Dombrowski, K., Buchwald, A. and Weil, M. (2007), "The influence of calcium content on the structure and thermal performance of fly ash based geopolymers", J. Mater. Sci., 42(9), 3033-3043. https://doi.org/10.1007/s10853-006-0532-7
  15. Ganesan, N., Indira, P.V. and Santhakumar, A. (2013), "Engineering properties of steel fibre reinforced geopolymer concrete", Adv. Concrete Constr., 1(4), 305-318. https://doi.org/10.12989/acc2013.1.4.305
  16. Hardjito, D. and Vijaya Rangan, B. (2005), "Development and properties of low-calcium fly ash-based geopolymer concrete", Research report GC: 94, http://www.geopolymer.org/fichiers_pdf/curtin-flyash-GP-concrete-report.pdf.
  17. Hardjito, D., Wallah, S.E., Sumajouw, D.M. and Rangan, B.V. (2005), "On the development of fly ash-based geopolymer concrete", Mater. J., 101(6), 467-472.
  18. Hasanein, S.A., Khate, H., El-Enein, S.A. and El-Sayed, H.A. (2011) "Resistance of alkali activated watercooled slag geopolymer to sulphate attack", Ceramics-Silikaty, 55(2), 153-160.
  19. He, J., Jie, Y., Zhang, J., Yu, Y. and Zhang, G. (2013), "Synthesis and characterization of red mud and rice husk ash-based geopolymer composites", Cement Concrete Compos., 37, 108-118. https://doi.org/10.1016/j.cemconcomp.2012.11.010
  20. Juenger, M.C.G., Winnefeld, F., Provis, J.L. and Ideker, J.H. (2011), "Advances in alternative cementitious binders", Cement Concrete Res., 41(12), 1232-1243. https://doi.org/10.1016/j.cemconres.2010.11.012
  21. Komnitsas, K. and Zaharaki, D. (2007), "Geopolymerisation: A review and prospects for the minerals industry", Min. Eng., 20(14), 1261-1277. https://doi.org/10.1016/j.mineng.2007.07.011
  22. Kumaravel, S. and Girija, K. (2013), "Acid and salt resistance of geopolymer concrete with varying concentration of NaOH", J. Eng. Res. Stud., 4(4), 1-3.
  23. Li, S. and Roy, D.M. (1988), "Preparation and characterization of high and low CaO/SiO 2 ratio "pure" C-SH for chemically bonded ceramics", J. Mater. Res., 3(2), 380-386. https://doi.org/10.1557/JMR.1988.0380
  24. Li, Z. and Ding, Z. (2003), "Property improvement of Portland cement by incorporating with metakaolin and slag", Cement Concrete Res., 33(4), 579-584. https://doi.org/10.1016/S0008-8846(02)01025-6
  25. Mehta, P.K. and Burrows, R.W. (2001), "Building durable structures in the 21 st century", Concrete Int., 23(3), 57-63.
  26. Olivia, M. and Nikraz, H. (2012), "Properties of fly ash geopolymer concrete designed by Taguchi method", Mater. Des., 36, 191-198. https://doi.org/10.1016/j.matdes.2011.10.036
  27. Patil, A.A., Chore, H.S. and Dodeb, P.A. (2015), "An overview on the influence of various factors on the properties of geopolymer concrete derived from industrial by-products", Constr. Build. Mater., 77, 370-395. https://doi.org/10.1016/j.conbuildmat.2014.12.065
  28. Patil, A.A., Chore, H.S. and Dodeb, P.A. (2014), "Effect of curing condition on strength of geopolymer concrete", Adv. Concrete Constr., 2(1), 29-37. https://doi.org/10.12989/acc.2014.2.1.029
  29. Petermann, J.C., Saeed, A. and Hammons, M.I. (2010), "Alkali-activated geopolymers", A Literature Review.
  30. Peterson, P.E. (1980), "Fracture energy of concrete: Method of determination", Cement Concrete Res., 10(1), 79-89. https://doi.org/10.1016/0008-8846(80)90054-X
  31. RILEM 50-FMC (1985), "Committee of fracture mechanics of concrete-determination of the fracture energy of mortar and concrete by means of three-point bend tests on notched beams", Mater. Struct., 18(10), 285-290. https://doi.org/10.1007/BF02472917
  32. Sanni, S.H. and Khadiranaikar, R.B. (2012), "Performance of geopolymer concrete under severe environmental conditions", Int. J. Civil Struct. Eng., 3(2), 396-407.
  33. Sarker, P.K., Haque, R. and Ramgolam, K.V. (2013), "Fracture behaviour of heat cured fly ash based geopolymer concrete", Mater. Des., 44, 580-586. https://doi.org/10.1016/j.matdes.2012.08.005
  34. Singh, B., Ishwarya, G., Gupta, M. and Bhattacharyya, S.K. (2015), "Geopolymer concrete: A review of some recent developments", Constr. Build. Mater., 85, 78-90. https://doi.org/10.1016/j.conbuildmat.2015.03.036
  35. Thokchom, S., Ghosh, P. and Ghosh, S. (2010), "Performance of fly ash based geopolymer mortars in sulphate solution", J. Eng. Sci. Technol. Rev., 3(1), 36-40. https://doi.org/10.25103/jestr.031.07
  36. Thokchom, S. (2014), "Fly ash geopolymer pastes in sulphuric acid", Int. J. Eng. Innov. Res., 3(6), 943-947.
  37. Turker, F., Akoz, F., Koral, S. and Yuzer, N. (1997), "Effects of magnesium sulfate concentration on the sulfate resistance of mortars with and without silica fume", Cement Concrete Res., 27(2), 205-214. https://doi.org/10.1016/S0008-8846(97)00009-4
  38. Wallah, S.E., Hardjito, D., Sumajouw, D.M.J. and Rangan, B.V. (2005), "Sulfate and acid resistance of fly ash-based geopolymer concrete", Proceedings of the Australian Structural Engineering Conference, Sydney, Australia.
  39. Wallah, S.E. and Rangan, B.V. (2006), "Low-calcium fly ash-based geopolymer concrete: Long-term properties", Research Report GC 2, Faculty of Engineering,Curtin University of Technology,Perth, Australia.

Cited by

  1. Effect of Alkali Activator on the Standard Consistency and Setting Times of Fly Ash and GGBS-Based Sustainable Geopolymer Pastes vol.2020, pp.None, 2018, https://doi.org/10.1155/2020/2593207
  2. Developing Geopolymer Concrete Properties by Using Nanomaterials and Steel Fibers vol.2020, pp.None, 2018, https://doi.org/10.1155/2020/5186091
  3. Predictive modeling of the compressive strength of bacteria-incorporated geopolymer concrete using a gene expression programming approach vol.27, pp.4, 2018, https://doi.org/10.12989/cac.2021.27.4.319
  4. Effect of different types of Waste as Binder on Durability Properties of Geopolymer Concrete: A Review vol.796, pp.1, 2021, https://doi.org/10.1088/1755-1315/796/1/012018
  5. Sulfuric acid effect and application of freezing-thawing curing on long fiber reinforced metabentonite and slag-based geopolymer composites vol.12, pp.2, 2018, https://doi.org/10.12989/acc.2021.12.2.145
  6. Mechanical and Durability Characteristics Assessment of Geopolymer Composite (GPC) at Varying Silica Fume Content vol.5, pp.9, 2018, https://doi.org/10.3390/jcs5090237
  7. Mechanical performance and durability of geopolymer lightweight rubber concrete vol.45, pp.None, 2018, https://doi.org/10.1016/j.jobe.2021.103608