DOI QR코드

DOI QR Code

Is HAZOP a Reliable Tool? What Improvements are Possible?

  • Park, Sunhwa (Mary Kay O'Connor Process Safety Center, Artie McFerrin Department of Chemical Engineering Texas A&M University, College Station) ;
  • Rogers, William J. (Mary Kay O'Connor Process Safety Center, Artie McFerrin Department of Chemical Engineering Texas A&M University, College Station) ;
  • Pasman, Hans J. (Mary Kay O'Connor Process Safety Center, Artie McFerrin Department of Chemical Engineering Texas A&M University, College Station)
  • Received : 2017.09.27
  • Accepted : 2018.04.05
  • Published : 2018.04.30

Abstract

Despite many measures, still from time to time catastrophic events occur, even after reviewing potential scenarios with HAZID tools. Therefore, it is evident that in order to prevent such events, answering the question: "What can go wrong?" requires more enhanced HAZID tools. Recently, new system based approaches have been proposed, such as STPA (system-theoretic process analysis) and Blended Hazid, but for the time being for several reasons their availability for general use is very limited. However, by making use of available advanced software and technology, traditional HAZID tools can still be improved in degree of completeness of identifying possible hazards and in work time efficiency. The new HAZID methodology proposed here, the Data-based semi-Automatic HAZard IDentification (DAHAZID), seeks to identify possible scenarios with a semi-automated system approach. Based on the two traditional HAZID tools, Hazard Operability (HAZOP) Study and Failure Modes, Effects, and Criticality Analysis (FMECA), the new method will minimize the limitations of each method. This will occur by means of a thorough systematic preparation before the tools are applied. Rather than depending on reading drawings to obtain connectivity information of process system equipment elements, this research is generating and presenting in prepopulated work sheets linked components together with all required information and space to note HAZID results. Next, this method can be integrated with proper guidelines regarding process safer design and hazard analysis. To examine its usefulness, the method will be applied to a case study.

Keywords

References

  1. Baybutt, P., (2014). Design Intent for Hazard and Operability Studies. Process Safety Progress, 35(1), 36-40. https://doi.org/10.1002/prs.11718
  2. Baybutt, P. (2015a). A critique of the Hazard and Operability (HAZOP) study. Journal of Loss Prevention in the Process Industries, 33, 52-58. https://doi.org/10.1016/j.jlp.2014.11.010
  3. Baybutt, P., (2015b). Competency requirements for process hazard analysis (PHA) teams. Journal of Loss Prevention in the Process Industries, 33, 151-158. https://doi.org/10.1016/j.jlp.2014.11.023
  4. Baybutt, P. (2016). Insights into process safety incidents from an analysis of CSB investigations. Journal of Loss Prevention in the Process Industries, 43, 537-548. https://doi.org/10.1016/j.jlp.2016.07.002
  5. CCPS. (1998). Guidelines for design solutions for process equipment failures. Center for Chemical Process Safety (CCPS), American Institute of Chemical Engineers, New York, NY (1998) 254 pages [ISBN 0-8169-0684-X] (Vol. 17).
  6. Cameron, I., Mannan, M.S., Nemeth, E., Park, S., Pasman, H., Rogers, W., Seligmann, B. (2017), Process Hazard Analysis, Hazard Identification and Scenario Definition; Are the conventional tools sufficient, or should and can we do much better?. Process Safety and Environmental Protection http://dx.doi.org/10.1016/j.psep.2017.01.025 .
  7. Dunjo, J., Fthenakis, V., Vilchez, J. A., & Arnaldos, J. 2010. Hazard and operability (HAZOP) analysis. A literature review. Journal of Hazardous Materials 173, 19-32. https://doi.org/10.1016/j.jhazmat.2009.08.076
  8. Ego, D. and MacGregor, R., 2004. Improve your facility's PHA methodology; Engage, motivate and challenge your process safety team. Hydrocarbon Processing (April), 81-86.
  9. Kaszniak, M. (2010). Oversights and omissions in process hazard analyses: Lessons learned from CSB investigations. Process Safety Progress, 29(3), 264-269. https://doi.org/10.1002/prs.10373
  10. Leveson, N.G., 2011. Engineering a Safer World, Systems Thinking Applied to Safety. The MIT Press; 608 pp., ISBN-10:0-262-01662-1 ISBN-13:978-0-262-01662-9.
  11. MacGregor, R.J., 2013. Assess Hazards with Process Flow Failure Modes Analysis, Chemical Engineering Progress 109, 3; ProQuest, 48-56.
  12. MacGregor, R.J., 2016. Results Matter: Three Case Studies Comparing and Contrasting PFFM and HazOp PHA Reviews, 19th Annual International Symposium, TEES Mary Kay O'Connor Process Safety Center, College Station, Texas, October 25-28, 912-932.
  13. OREDA. (2015). Offshore & Onshore Reliability Data (6 ed. Vol. 1-Topside Equipment). DNV GL: OREDA Participants.
  14. Seligmann, B.J., Nemeth, E., Hangos, K.M., Cameron I.T., 2012. A blended hazard identification methodology to support process diagnosis. Journal of Loss Prevention in the Process Industries 25, 746-759. https://doi.org/10.1016/j.jlp.2012.04.012