DOI QR코드

DOI QR Code

이중복합 주조체의 제조에 미치는 구성 재질과 주조 조건의 영향

Influences of Casting Conditions and Constituent Materials on the Production of Duo-castings

  • 정재영 (경북대학교 자동차부품소재연구소)
  • Jung, Jae-Young (Automobile Parts & Materials Research Center, Kyungpook National University)
  • 투고 : 2017.09.17
  • 심사 : 2017.12.19
  • 발행 : 2018.02.28

초록

In this study, the effects of the pouring temperature, preheating temperature, surface condition and fraction of the wear resistant part on the production of duo-castings were investigated using a high Cr white cast iron with excellent abrasion resistance and a low Cr alloy steel with good toughness. The constituent materials of the duo-castings were designed to have high hardness, fracture toughness and abrasive wear resistance for the replacement of high Mn alloy steels with low abrasive wear resistance. In particular, the amount of abrasive wear of 17% Cr white cast iron was about 1/20 of that of high Mn alloy steel. There was an intermediate area of about 3mm due to local melting at the bonding interface of the duo-castings. These intermediate regions were different from those of the constituent materials in chemical composition and microstructure. This region led to fracture within the wear resistant part rather than at the bonding interface in the bending strength test. The bending fracture strengths were 516-824 MPa, which were equivalent to the bending proof strength of high Mn steel. The effects of various casting conditions on the duo-cast behavior were studied by simple pouring of low Cr alloy steel melt, but the results proved practically impossible to manufacture duo-castings with a sound bonding interface. However, the external heating method was suitable for the production of duo-castings with a sound bonding interface.

키워드

참고문헌

  1. Yu SK, J. Korea Foundry Society, "Effects of mo on the microstructure and hardness in high chromium cast irons", 16 (1996) 141-148.
  2. Jo HW, Do JH, Jo WJ, Chung HD, Lee JH and Jo CY, J. Korea Foundry Society, "Effect of primarily solidified structure on the microstructure and the mechanical properties of high cr white iron", 35 (2015) 178-184. https://doi.org/10.7777/jkfs.2015.35.6.178
  3. Norbert Guerard, U.S. Patent, No. 5,238,046A, "Method of manufacturing a bimetal casting and wearing part produced by this method", (1993).
  4. R.O. Ritchie, B. Francis and W.L. Server, Metall. Trans. A, "Evaluation of toughness in aisi 4340 alloy steel austenitized at low and high temperatures", 7 (1976) 831-838. https://doi.org/10.1007/BF02644080
  5. J.A. Begley, W.A. Logsdon and J.D. Landes, ASTM STP 631, "Flaw growth and fracture", ASTM, PA, (1977) 112-120.
  6. R.O. Ritchie and R.M. Horn, Metall. Trans. A, "Further considerations on the inconsistency in toughness evaluation of aisi 4340 steel austenitized at increasing temperatures", 9 (1978) 331-341. https://doi.org/10.1007/BF02646382
  7. Oh H, Lee SH, Jung JY and Ahn SH, Metall. and Mater. Trans. A, "Correlation of microstructure with the wear resistance and fracture toughness of duocast materials composed of high-chromium white cast iron and low-chromium steel", 32A (2001) 515-524.
  8. Kim CK, Lee SH and Jung JY, Metall. and Mater. Trans. A, "Effects of heat treatment on wear resistance and fracture toughness of duo-cast materials composed of high-chromium white cast iron and low-chromium steel", 37A (2006) 633-643.
  9. Metals Handbook, Vol 1, Alloy Cast Irons, American Society for Metals, Metals Park, Ohio, ASM, 9th ed, (1973) 76.
  10. Kaoru Horiuchi, Akio Matsui and Yoshio Okamoto, U.S. paten 4,099,988A, "Composite material having wear- and impact-resisting surface and process for producing same", (1978).
  11. S.Atamert and H.K.D.H.Bhadeshia, Mater. Sci. Eng. A, "Microstructure and stability of Fe-Cr-C hardfacing alloys", 130 (1990) 101-111. https://doi.org/10.1016/0921-5093(90)90085-H
  12. H.Fredricksson, Scand. J. Metall., "Segregation phenomena in iron-base alloys", 5 (1976) 27-32.
  13. D.E. Diesburg and F. Borik, "Optimizing abrasion resistance and toughness in steels and irons for the mining industry", Proc. Symp. Materials for the Mining Industry, Climax Molybdenum Company, Vail, Co., July (1974) 15-41.
  14. C.P. Tabrett, I.R. Sare and M.R. Ghomashchi, Int. Mater. Rev., "Microstructure-property relations in high chromium white iron alloys", 41 (1996) 59-82. https://doi.org/10.1179/imr.1996.41.2.59
  15. T.E. Norman, A. Solomon and D.V. Doane, Trans. Am. Foundrymen's Soc., "Martensitic white irons for abrasion resistant castings", 67 (1959) 242-256.
  16. Sha Liu, Yefei Zhou, Xiaolei Xing, Jibo Wang, Xuejun Ren and Qingxiang Yang, Scientific Reports, "Growth characteristics of primary $M_7C_3$ carbide in hypereutectic Fe-Cr-C alloy", 6 (2016) 1-8. https://doi.org/10.1038/s41598-016-0001-8
  17. K.H. Zum Gahr and D.V. Doane, Metall. Trans. A, "Optimizing fracture toughness and abrasion resistance in white cast irons", 11 (1980) 613-620. https://doi.org/10.1007/BF02670698