DOI QR코드

DOI QR Code

Bagged Auto-Associative Kernel Regression-Based Fault Detection and Identification Approach for Steam Boilers in Thermal Power Plants

  • Yu, Jungwon (Dept. of Electrical and Computer Engineering, Pusan National University) ;
  • Jang, Jaeyel (Technology & Information Department, Technical Solution Center, Korea East-West Power Co., Ltd.) ;
  • Yoo, Jaeyeong (XEONET Co., Ltd) ;
  • Park, June Ho (Dept. of Electrical and Computer Engineering, Pusan National University) ;
  • Kim, Sungshin (Dept. of Electrical and Computer Engineering, Pusan National University)
  • Received : 2017.01.12
  • Accepted : 2017.04.04
  • Published : 2017.07.01

Abstract

In complex and large-scale industries, properly designed fault detection and identification (FDI) systems considerably improve safety, reliability and availability of target processes. In thermal power plants (TPPs), generating units operate under very dangerous conditions; system failures can cause severe loss of life and property. In this paper, we propose a bagged auto-associative kernel regression (AAKR)-based FDI approach for steam boilers in TPPs. AAKR estimates new query vectors by online local modeling, and is suitable for TPPs operating under various load levels. By combining the bagging method, more stable and reliable estimations can be achieved, since the effects of random fluctuations decrease because of ensemble averaging. To validate performance, the proposed method and comparison methods (i.e., a clustering-based method and principal component analysis) are applied to failure data due to water wall tube leakage gathered from a 250 MW coal-fired TPP. Experimental results show that the proposed method fulfills reasonable false alarm rates and, at the same time, achieves better fault detection performance than the comparison methods. After performing fault detection, contribution analysis is carried out to identify fault variables; this helps operators to confirm the types of faults and efficiently take preventive actions.

Keywords

References

  1. L. H. Chiang, E. Russel, and R. Braatz, Fault Detection and Diagnosis in Industrial Systems. Springer Science & Business Media, 2001.
  2. J. Ma, and J. Jiang, "Applications of fault detection and diagnosis methods in nuclear power plants: A review," Progress in Nucl. Energy, vol. 53, no. 3, pp. 255-266, Apr. 2011. https://doi.org/10.1016/j.pnucene.2010.12.001
  3. K. Patan, Artificial neural networks for the modelling and fault diagnosis of technical processes, Springer, 2008.
  4. A. K. Jardine, D. Lin, and D. Banjevic, "A review on machinery diagnostics and prognostics implementing condition-based maintenance," Mech. Syst. and Signal Process., vol. 20, no. 7, pp. 1483-1510, Oct. 2006. https://doi.org/10.1016/j.ymssp.2005.09.012
  5. R. Ahmad, and S. Kamaruddin, "An overview of time-based and condition-based maintenance in industrial application," Comput. & Ind. Eng., vol. 63, no. 1, pp. 135-149, Aug. 2012. https://doi.org/10.1016/j.cie.2012.02.002
  6. V. Venkatasubramanian, R. Rengaswamy, S. N. Kavuri, and K. Yin, "A review of process fault detection and diagnosis: Part III: Process history based methods," Comput. & Chemical Eng., vol. 27, no. 3, pp. 327-346, Mar. 2003. https://doi.org/10.1016/S0098-1354(02)00162-X
  7. Z. Ge, and Z. Song, "Online monitoring of nonlinear multiple mode processes based on adaptive local model approach," Control Eng. Practice, vol. 16, no. 12, pp. 1427-1437, Dec. 2008. https://doi.org/10.1016/j.conengprac.2008.04.004
  8. J. M. Lee, C. Yoo, and I. B. Lee, "Statistical process monitoring with independent component analysis," J. of Process Control, vol. 14, no. 5, pp. 467-485, Aug. 2004. https://doi.org/10.1016/j.jprocont.2003.09.004
  9. J. Yu, J. Jang, J. Yoo, J. H. Park, and S. Kim, "Leakage Detection of Steam Boiler Tube in Thermal Power Plant Using Principal Component Analysis," In 2016 Annual Conference of the Prognostics and Health Management Society.
  10. A. Ajami, and M. Daneshvar, "Data driven approach for fault detection and diagnosis of turbine in thermal power plant using Independent Component Analysis (ICA)," Int. J. of Elect. Power & Energy Syst., vol. 43, no. 1, pp. 728-735, Dec. 2012. https://doi.org/10.1016/j.ijepes.2012.06.022
  11. C. C. Hsu, and C. T. Su, "An adaptive forecast-based chart for non-Gaussian processes monitoring: with application to equipment malfunctions detection in a thermal power plant," IEEE Trans. Control Syst. Technol., vol. 19, no. 5, pp. 1245-1250, Nov. 2010. https://doi.org/10.1109/TCST.2010.2083664
  12. L. Ma, Y. Ma, and K. Y. Lee, "An intelligent power plant fault diagnostics for varying degree of severity and loading conditions," IEEE Trans. Energy Convers., vol. 25, no. 2, pp. 546-554, Jun. 2010. https://doi.org/10.1109/TEC.2009.2037435
  13. K. Y. Chen, L. S. Chen, M. C. Chen, and C. L. Lee, "Using SVM based method for equipment fault detection in a thermal power plant," Comput. in Ind., vol. 62, no. 1, pp. 42-50, Jan. 2011. https://doi.org/10.1016/j.compind.2010.05.013
  14. X. Wang, L. Ma, and T. Wang, "An optimized nearest prototype classifier for power plant fault diagnosis using hybrid particle swarm optimization algorithm," Int. J. of Elect. Power & Energy Syst., vol. 58, pp. 257-265, Jun. 2014. https://doi.org/10.1016/j.ijepes.2014.01.016
  15. F. Li, B. R. Upadhyaya, and L. A. Coffey, "Modelbased monitoring and fault diagnosis of fossil power plant process units using group method of data handling," ISA Trans., vol. 48, no. 2, pp. 213-219, Apr. 2009. https://doi.org/10.1016/j.isatra.2008.10.014
  16. J. Yu, J. Jang, J. Yoo, J. H. Park, and S. Kim, "A Clustering-Based Fault Detection Method for Steam Boiler Tube in Thermal Power Plant," J. of Elect. Eng. & Technology, vol. 11, no. 4, pp. 848-859, Jul. 2016. https://doi.org/10.5370/JEET.2016.11.4.848
  17. J. W. Hines, D. Garvey, R. Seibert, A. Usynin, and S. A. Arndt, "Technical Review of On-Line Monitoring Techniques for Performance Assessment (NUREG/ CR-6895) vol. 2, Theoretical Issues," Published May, 2008.
  18. J. Garvey, D. Garvey, R. Seibert, and J. W. Hines, "Validation of on-line monitoring techniques to nuclear plant data," Nucl. Eng. and Technology, vol. 39, no. 2, pp. 149-158, Apr. 2007. https://doi.org/10.5516/NET.2007.39.2.149
  19. J. W. Hines, and D. R. Garvey, "Development and application of fault detectability performance metrics for instrument calibration verification and anomaly detection," J. of Pattern Recognition Research, vol. 1, no. 1, pp. 2-15, 2006. https://doi.org/10.13176/11.5
  20. C. G. Atkeson, A. W. Moore, and S. Schaal, "Locally Weighted Learning," Artificial Intell. Review, vol. 11, no. 1, pp. 11-73, Feb. 1997. https://doi.org/10.1023/A:1006559212014
  21. J. Yu, and S. Kim, "Locally-Weighted Polynomial Neural Network for Daily Short-Term Peak Load Forecasting," Int. J. of Fuzzy Logic and Intelligent Syst., vol. 16, no. 3, pp. 163-172, 2016. https://doi.org/10.5391/IJFIS.2016.16.3.163
  22. J. Han, M. Kamber and J. Pei, Data mining: concepts and techniques, Elsevier, 2011.
  23. P. Flach, Machine learning: the art and science of algorithms that make sense of data. Cambridge University Press, 2012.
  24. J. Friedman, T. Hastie, and R. Tibshirani, The elements of statistical learning, Springer, Berlin: Springer series in statistics, 2001.
  25. B. W. Silverman, Density estimation for statistics and data analysis, CRC press, 1986.
  26. M. P. Wand, and M. C. Jones, Kernel smoothing, Crc Press, 1994.
  27. D. Flynn, Thermal power plant simulation and control, IET, 2003.
  28. A. K. Raja, Power plant engineering, New Age Int., 2006.
  29. D. Sarkar, Thermal power plant design and operation, Elsevier, 2015.
  30. S. Basu, and A. Debnath, Power Plant Instrumentation and Control Handbook: A Guide to Thermal Power Plants, Academic Press, 2014.

Cited by

  1. A Fault Isolation Method via Classification and Regression Tree-Based Variable Ranking for Drum-Type Steam Boiler in Thermal Power Plant vol.11, pp.5, 2018, https://doi.org/10.3390/en11051142