DOI QR코드

DOI QR Code

AA6061 판재의 핫 포밍 퀜칭 공정에서 성형온도가 스프링백에 미치는 영향

Effect of Forming Temperature on Spring-back in Hot Forming Quenching of AA6061 Sheet

  • 심인보 (부산대학교 기계공학부 정밀가공시스템 전공) ;
  • 김재홍 (부산대학교 기계공학부 정밀가공시스템 전공) ;
  • 김병민
  • 투고 : 2016.11.03
  • 심사 : 2017.01.20
  • 발행 : 2017.04.01

초록

Aluminum alloys are widely used in automotive industry because of their high strength-to-density ratio and excellent corrosion resistance. However, conventional cold stamping of aluminum alloys leads to low formability and excessive spring-back. To overcome these problems, Hot Forming Quenching (HFQ) is applied to manufacture automotive part using aluminum alloy. The purpose of this study is to investigate effect of forming temperature on spring-back in HFQ of T6 heat treated AA6061 sheet. In this study, hat shape forming test was adopted to evaluate spring-back characteristics according to various forming temperatures. In additions, the test was also performed with warm forming conditions in comparison with dimensional accuracy of HFQed part. The experimental results showed that dimensional accuracy of HFQed part was superior to warm formed part and amount of spring-back was decreased as forming temperature rise.

키워드

참고문헌

  1. X. B. Fan, Z. B. He, S. J. Yuan, P. Lin, 2013, Investigation on Strengthening of 6A02 Aluminum Alloy Sheet in Hot Forming-quenching Integrated Process with Warm Forming-dies, Mater. Sci. Eng., A, Vol. 587, pp.221-227. https://doi.org/10.1016/j.msea.2013.08.059
  2. M. S. Mohamed, A. D. Forster, J. Lin, D. S. Balint, T. A. Dean, 2012, Investigation of Deformation and Failure Features in Hot Stamping of AA6082: Experimentation and Modeling, Int. J. Mach. Tools Manuf., Vol. 53, No. 1, pp. 27-38. https://doi.org/10.1016/j.ijmachtools.2011.07.005
  3. C. I. Kim, S. H. Yang, Y. S. Kim, 2012, Prediction of Formability of Aluminum Alloy 5454 Sheet, Trans. Kor. Soc. Mech. Eng. A, Vol. 36, No. 2, pp. 179-186. https://doi.org/10.3795/KSME-A.2012.36.2.179
  4. J. Lin, T. A. Dean, R. Garrett, 2008, A Process in Forming High Strength and Complex-shaped Al-alloy Sheet Components, UK Patent WO2008059242.
  5. S. J. Yuan, X. B. Fan, Z. B. He, 2014, Hot Forming-quenching Integrated Process with Cold-hot Dies for 2A12 Aluminum Alloy Sheet, Procedia Eng., Vol. 81, pp. 1780-1785 https://doi.org/10.1016/j.proeng.2014.10.232
  6. D. H. Ko, J. H. Kim, C. J. Lee, D. C. Ko, B. M. Kim, 2013, Evaluation of Formability and Mechanical Characteristic for Hot Forming Quenching in Sheet Forming of Al6061 Alloy, Trans. Kor. Soc. Mech. Eng. A, Vol. 37, No. 4, pp. 483-490. https://doi.org/10.3795/KSME-A.2013.37.4.483
  7. X. Fan, Z. He, K. Zheng, S. Yuan, 2015, Strengthening Behavior of Al-Cu-Mg Alloy Sheet in Hot Forming-quenching Integrated Process with Cold-hot Dies, Mater. Des., Vol. 83, pp. 557-565. https://doi.org/10.1016/j.matdes.2015.06.058
  8. D. H. Ko, 2015, A Methodology to Predict the Hardness using Quenching Factor Analysis in Heat Treating and Forming of Quenchable Metals, Ph. D. Thesis, Pusan National University, p. 42.
  9. T. Sheppard, 1999, Extrusion of Aluminum Alloys, Kluwer Academic Publishers, Dordrecht, Netherlands.
  10. B. C. Shang, Z. M. Yin, G. Wang, B. Liu, Z. Q. Huang, 2011, Investigation of Quench Sensitivity and Transformation Kinetics during Isothermal Treatment in 6082 Aluminum Alloy, Mater. Des., Vol. 32, pp. 3818-3822. https://doi.org/10.1016/j.matdes.2011.03.016
  11. ASTM E112-12 Standard Test Methods for Determining Average Grain Size.
  12. ASM Handbook Vol. 9, Metallography and Microstructures.
  13. C. Gomes, O. Onipede, M. Lovell, 2005, Investigation of Springback in High Strength Anisotropic Steels, J. Mater. Process. Technol., Vol. 159, No. 1, pp. 91-98. https://doi.org/10.1016/j.jmatprotec.2004.04.423
  14. ASTM E8M-90a Standard Test Methods for Tension Testing of Metallic Materials.