DOI QR코드

DOI QR Code

A Research on the Development of Quality Cost Management System for Power Industry

발전산업의 품질비용 관리체계 구축에 관한 연구

  • Received : 2016.11.07
  • Accepted : 2016.12.12
  • Published : 2016.12.31

Abstract

Purpose: The primary objective of this case study is to establish a COQ(Cost of Quality) management system for power generation industries. Key topics of this study include collecting COQ elements, their classifications, COQ computation formula, and determining COQ improvement projects. Results: A comprehensive set of COQ elements have been isolated for electric power generation companies. The COQ elements were classified in such a way that they could be managed according to the PAF model as well as the SIPOC diagram. This study showed that a systematic approach could be established for monitoring the COQ elements and using them in the process of improving quality competitiveness. Methods: The PAF(Prevention-Appraisal-Failure) model has been employed in the process of collecting COQ elements for a power generation company. All the cost of quality elements were first examined through an extensive review of articles and books in the field of quality. The cost elements were then refined and augmented by conducting a comparative study with international standards. The COQ elements have been verified by a group of quality managers and classified according to both the PAF model and the SIPOC diagram for better understanding in the entire organization. An improvement strategy has been also proposed by using a typical COQ level of power generation companies. Conclusion: The conventional PAF model was used in establishing a COQ management system for power generation industries. This case study illustrates the procedure about identification, classification and computation of quality costs, including selection of improvement projects. The system can be used not only for observing the current state of cost elements related to quality, but also for planning an improvement strategy using the ratio of cost classification.

Keywords

References

  1. Alireza, L., and Arben, A. 2013. "Quality Cost Management Support System: An Effective Tool for Organizational Performance Improvement." Total Quality Management 24(4):432-451. https://doi.org/10.1080/14783363.2012.733258
  2. British Standards Institute. 1992. BS 6143: Guide to the Economics of Quality. Process-Cost Model London: British Standards Institute.
  3. Cho, H. H., Kim, J. D., and Kim, S. H. 2009. "A Case Study on the COPQ Measurement and Implementation Strategy." Journal of the Korean Production and Operations Management Society 20(3):73-98.
  4. Cooper, R., and Kaplan, R. S. 1988. "Measure Costs Right Make the Right Decisions" Harvard Business Review 66(5):96-103.
  5. Crosby, P. B. 1983. "Don't Be Defensive about The Cost of Quality." Quality Progress 16(4):38-39.
  6. Dale, B. G., and Cooper, C. L. 1992. Total Quality and Human Resources: An Executive Guide, Blackwell: Oxford.
  7. Do, G. Y., Hur W. S., Kim, D. C., and Lee, M. G. 2005. "Development of Effective COPQ Management System." IE Interfaces 18(2):117-125.
  8. Eldridge, S., Balubaid, M., and Barber, K. D. 2006. "Using a Knowledge Management Approach to Support Quality Costing." International Journal of Quality & Reliability Management 23(1):81-101. https://doi.org/10.1108/02656710610637569
  9. Feigenbaum, A. V. 1956. "Total Quality Control." Harvard Business Review 34(6):93-101.
  10. Groocock, J. M. 1986. Chain of Quality, Market Dominance Through Product Superiority. New York: John Wiley & Sons.
  11. Hwang, G. H. 2012. "A Case Study on the Quality Costs in a ICT Industry." Journal of the Korean Society for Quality Management 40(2):106-116. https://doi.org/10.7469/JKSQM.2012.40.2.106
  12. Juran, J. M. 1979. Quality Control Handbook 3ed. New York: McGraw-Hill.
  13. Juran, J. M., and Gryna, F. M. 1988. Quality Control Handbook 4th. New York: McGraw-Hill.
  14. Kim, B. K., Park, Y. S. and Byun, J. H. 2005. "A Study on Quality Cost Structure for Aerospace Industries." Journal of the Korean Society for Quality Management 33(2):87-99.
  15. Kim, H. C. 2007. "The Construction of Quality Cost System & a Study on the Relation of the Cost of Poor Quality and the Performance of Projects." MA diss., Kumoh National Institute of Technology.
  16. Lee, S. C., and Shin, W. S. 2011. "A Resource Allocation Model for Data QC Activities Using Cost of Quality." IE Interfaces 24(2):128-138. https://doi.org/10.7232/IEIF.2011.24.2.128
  17. Lee, K. I., and Han, S. M. 2005. "A Case Study of Continuous Improvement Methodology by Calculated Quality-Cost." Journal of the Korean Society for Quality Management 33(3):19-30.
  18. Merino, D. N. 1990. "Economics of Quality: Choosing among Prevention Alternatives." International Journal of Quality & Reliability Management 7(3):13-26.
  19. Ozkan, S., and Karaibrahimoglu, Y. Z. 2013. "Activity-Based Costing Approach in the Measurement of Cost of Quality in SMEs: A Case Study." Total Quality Management 24(4).
  20. Palikhe, H. 2013. "A Study of the Cost of Quality for Electric Utility Companies." PhD diss., Texas Tech University.
  21. Robison, J. 1997. "Integrate Quality Cost Concepts into Teams' Problem-Solving Efforts." Quality Progress 30(3):25-30.
  22. Sandoval-Chavez, D., and Beruvides, M. G. 1998. "Using Opportunity Costs to Determine The Cost of Quality: A Case Study in a Continuous-Process Industry." The Engineering Economist, 43(2):107-124. https://doi.org/10.1080/00137919808903192
  23. Schiffauerova, A., and Thomson, V. 2006. "A Review of Research on Cost of Quality Models and Best Practices." International Journal of Quality & Reliability Management 23(4):647-669. https://doi.org/10.1108/02656710610672470
  24. Seo, H. Y. 2000. "A Study of Quality Cost System Reflecting ABC Control and User's Viewpoint." MA diss., Sungkyunkwan University.
  25. Shahid, M. M., Sharukh, M., and Ali, S. 2013. "Cost of Poor Quality in Municipal Water Supply System: A Case Study of Public Sector Organization", Research Journal of Social Science & Management, 2(11):84-94.
  26. Sörqvist, L. 1997. "Effective Methods for Measuring the Cost of Poor Quality." Measuring Business Excellence 1(2):pp.50-53. https://doi.org/10.1108/eb025484
  27. Srivastava, S. K. 2008. "Towards Estimating Cost of Quality in Supply Chains." Total Quality Management 19(3):193-208. https://doi.org/10.1080/14783360701600605
  28. Tsai, W. H. 1998. "Quality Cost Measurement under Activity-Based Costing." International Journal of Quality and Reliability Management 15(7):719-752. https://doi.org/10.1108/02656719810218202
  29. Wi, S. G., Yi, Y., and Kim, K. S. 2011. "A Study on the Application of the Global Standard Quality cost: with Focus on M Corporation." The Journal of International Trade & Commerce 7(2):215-231.
  30. Wood, D. C. ed. 2012. Principles of quality costs: Financial Measures for Strategic Implementation of Quality Management. Milwaukee: ASQ Quality Press.