DOI QR코드

DOI QR Code

CFD and surrogates-based inducer optimization

  • Received : 2016.03.01
  • Accepted : 2016.03.19
  • Published : 2016.09.30

Abstract

Due to the nature of cavitation numerical analyses, computational optimization of a pump with respect to the cavitation properties is extremely demanding. In this paper it is shown how a combination of Transient Blade Row (TBR) method and some simplifications can be used for making the optimization process more efficient and thus possible on current generation of hardware. The aim of the paper is not the theory of hydraulic design. Instead, the practical aspects of numerical optimization are shown. This is done on an example of a radial pump and a combination of ANSYS CFX, ANSYS software tools and custom scripts is used. First, a comparison of TBR and fully-transient simulation is made. Based on the results, the TBR method is chosen and a parametric model assembled. Design of Experiment (DOE) table is computed and the results are used for sensitivity analysis. As the last step, the final design is created and computed as fully-transient. In conclusion, the results are discussed.

Keywords

References

  1. Sung, K., Young-Seok, Ch., Kyoung-Yong, L., Jun-Ho, K., 2011, "Design Optimization of Mixed-flow Pump in a Fixed Meridional Shape," International Journal of Fluid Machinery and Systems, Vol. 4, Issue 1, pp. 14-24. https://doi.org/10.5293/IJFMS.2011.4.1.014
  2. Kim, S., Choi, Y. S., Lee, K. Y., Yoon, J. Y., 2009, "Design Optimization of Centrifugal Pump Impellers in a Fixed Meridional Geometry using DOE," International Journal of Fluid Machinery and Systems, Vol. 2, No. 2 pp. 172-178. https://doi.org/10.5293/IJFMS.2009.2.2.172
  3. Tao, R., Xiao, R., Yang, W., Wang, F., Liu, W., "Optimization for Cavitation Inception Performance of Pump-Turbine in Pump Mode Based on Genetic Algorithm," Mathematical Problems in Engineering, Volume 2014 (2014), Article ID 234615
  4. Kim, J.-H., Kim, K.-Y., "Optimization of Vane Diffuser in a Mixed-Flow Pump for High Efficiency Design," International Journal of Fluid Machinery and Systems, Vol. 4, No. 1, pp. 172-178. https://doi.org/10.5293/IJFMS.2011.4.1.172
  5. Xie, S. F., Wang, Y, Liu, Z. C., Zhu, Z. T., Ning, C., Zhao, L. F., 2008, "Optimization of centrifugal pump cavitation performance based on CFD," IOP Conference Series: Materials Science and Engineering, Volume 72, Forum 3 - Pump Cavitation.
  6. Sedlar, M., Sputa, O., Komarek, M., "CFD Analysis of Cavitation Phenomena in Mixed-Flow Pump," International Journal of Fluid Machinery and Systems, Vol. 5, No. 1, pp. 18-29. https://doi.org/10.5293/IJFMS.2012.5.1.018
  7. Song, P., Zhang, Y., Xu, C., Zhou, X., Zhang, J., "Numerical studies on cavitation behavior in impeller of centrifugal pump with different blade profiles," International Journal of Fluid Machinery and Systems, Vol. 8, No. 2, pp. 94-101. https://doi.org/10.5293/IJFMS.2015.8.2.094
  8. Zavadil, L., Kratky, T., Doubrava, V., 2014, "AXIAL DIFFUSER DEVELOPMENT USING ANSYS SOFTWARE TOOLS," Proceedings of 22nd SVS FEM ANSYS Users' Group Meeting and Conference, pp. 165-172.
  9. Kratky, T., Sedlar, M., Bartonek, L., 2014, "FAST NPSH3 ANALYSIS USING TBR AND BATCH PROCESSING," Proceedings of 21st SVS FEM ANSYS Users' Group Meeting and Conference, pp. 110-117.
  10. Gulich, J. H., 2008, Centrifugal Pumps Second Edition, Springer-Verlag Berlin Heidelberg