DOI QR코드

DOI QR Code

Research on the Mold Design of Motor Housing using Die Casting Process

다이캐스팅에 의한 모터 하우징의 금형설계에 관한 연구

  • Han, Kyu-Taek (Department of Mechanical Engineering, Pukyong National University)
  • 한규택 (부경대학교 기계공학과)
  • Received : 2014.11.03
  • Accepted : 2015.03.16
  • Published : 2015.10.31

Abstract

In this paper, research on the mold design of motor housing produced by the HPDC process was conducted using computer simulations and experiments. Recently, automobile parts have been required to be light and have high strength. The die casting process was used to manufacture automotive motor housings. In the die casting process, the control of casting defects is very important. However, it has usually depended on the experience of the foundry engineer. For the analysis of the manufacturing process of motor housing, the finite element method is applied. Through the simulations using commercial software, the filling pattern and product defects could be confirmed. The analysis results obtained from the filling behavior of the casting process agreed with the experimental results. The computer simulation results of filling behavior were reflected in the optimal mold design of motor housing.

Keywords

References

  1. Kim. J. H., Hong S. M. and Lee. J. C., "Study on Life Evaluation of Die Casting Mold and Selection of Mold Material", J. of KSMPE, Vol. 12, No. 3, pp. 7-12, 2013.
  2. Kim. K. Y., "Recent Trends on the Application of Computer to Solidification Processing", J. of KFS, Vol. 11 No. 4, pp. 276-282, 1991.
  3. Kim. J. S. and Lim. T. W., "Novel Techniques of High Pressure Die Casting" J. of KFS, Vol. 18 No. 3, pp. 228-233, 1998.
  4. Tai. C. C. and Lin. J. C., "The Optimal Position for the Injection Gate of a Die-casting Die" J. of Materials Processing Technology, Vol. 86, No. 1-3, pp. 87-100, 1999. https://doi.org/10.1016/S0924-0136(98)00238-6
  5. Kim. S. B. and Hong. C. P., "Computer Simulation of Three Dimensional Fluid Flow in Mold Filling", J. of KIMM, Vol. 33, pp.90-98, 1995.
  6. Lee. C. H. and Choi. J. K., "Die Design for High Pressure and Casting Process Analysis", J. of KFS, Vol. 20 No. 5, pp. 228-233, 2000.
  7. Anzai. K., "Introduction to Mold Filling Simulation", J. of JFS, Vol. 73, pp. 698-701, 2001
  8. Kang. C. G., Son. Y. I. and Youn. S. W., "Experimental Investigation of Semi-solid Casting Die Design by Thermal Fluid-solidification Analysis", J. of Materials Processing Technology, Vol. 113, No. 1-3, pp. 251-256, 2001. https://doi.org/10.1016/S0924-0136(01)00707-5
  9. MAGMA, MAGMASOFT User's Tutorial Manual, MAGMA Inc, 2011.

Cited by

  1. Sand Casting Process Design for the Bush Parts of the Continuous Hot Zinc Plating Roll Applied to Wear-Resistant Alloy Cast Steel vol.16, pp.4, 2015, https://doi.org/10.14775/ksmpe.2017.16.4.104