DOI QR코드

DOI QR Code

서스펜션 플라즈마 용사법을 이용한 La2Zr2O7/YSZ 2층세라믹 열차폐코팅의 제조와 특성평가

Fabrication and Characterization of La2Zr2O7/YSZ Double-Ceramic-Layer Thermal Barrier Coatings Fabricated by Suspension Plasma Spray

  • 권창섭 (한국세라믹기술원 이천분원 엔지니어링세라믹팀) ;
  • 이수진 (한국세라믹기술원 이천분원 엔지니어링세라믹팀) ;
  • 이성민 (한국세라믹기술원 이천분원 엔지니어링세라믹팀) ;
  • 오윤석 (한국세라믹기술원 이천분원 엔지니어링세라믹팀) ;
  • 김형태 (한국세라믹기술원 이천분원 엔지니어링세라믹팀) ;
  • 장병국 (물질.재료연구기구(NIMS) 선진고온재료유닛트) ;
  • 김성원 (한국세라믹기술원 이천분원 엔지니어링세라믹팀)
  • Kwon, Chang-Sup (Engineering Ceramic Team, Korea Institute of Ceramic Engineering and Technology) ;
  • Lee, Sujin (Engineering Ceramic Team, Korea Institute of Ceramic Engineering and Technology) ;
  • Lee, Sung-Min (Engineering Ceramic Team, Korea Institute of Ceramic Engineering and Technology) ;
  • Oh, Yoon-Suk (Engineering Ceramic Team, Korea Institute of Ceramic Engineering and Technology) ;
  • Kim, Hyung-Tae (Engineering Ceramic Team, Korea Institute of Ceramic Engineering and Technology) ;
  • Jang, Byung-Koog (High Temperature Materials Unit, National Institute for Materials Science) ;
  • Kim, Seongwon (Engineering Ceramic Team, Korea Institute of Ceramic Engineering and Technology)
  • 투고 : 2015.12.08
  • 심사 : 2015.12.30
  • 발행 : 2015.12.31

초록

Rare-earth zirconates, such as $La_2Zr_2O_7$ and $Gd_2Zr_2O_7$, have been investigated as one of the candidates for replacing conventional yttria-stabilized zirconia (YSZ) for thermal barrier coating (TBC) applications at higher turbine inlet temperatures. In this study, double-ceramic-layer (DCL) TBCs of YSZ 1st layer and $La_2Zr_2O_7$ top coat layer are fabricated by suspension plasma spray with serial liquid feeders. Microstructures, hardness profiles, and thermal durability of DCL-TBCs are also characterized. Fabricated DCL-TBCs of YSZ/$La_2Zr_2O_7$ exhibit excellent properties, such as adhesion strength (>25 MPa) and electrical thermal fatigue (~1429 cycles), which are comparable with TBCs fabricated by atmospheric plasma spray.

키워드

참고문헌

  1. D. R. Clarke, Surf. Coat. Technol., 163-164 (2003) 67. https://doi.org/10.1016/S0257-8972(02)00593-5
  2. C. G. Levi, Curr. Opi. Sol. St. Mater. Sci., 8 (2004) 77. https://doi.org/10.1016/j.cossms.2004.03.009
  3. R. Vassen, M. O. Jarligo, T. Steinke, D. E. Mack, D. Stover, Surf. Coat. Technol., 205 (2010) 938. https://doi.org/10.1016/j.surfcoat.2010.08.151
  4. D. R. Clarke, M. Oechsner, N. P. Padture, MRS Bull., 37 (2012) 891. https://doi.org/10.1557/mrs.2012.232
  5. W. Pan, S. R. Phillpot, C. Wan, A. Chernatynskiy, Z. Qu, MRS Bull., 37 (2012) 917. https://doi.org/10.1557/mrs.2012.234
  6. M. Yashima, S. Sasaki, M. Kakihana, Y. Yamaguchi, H. Arashi, M. Yoshimura, Acta Crystall. B, 50 (1994) 663. https://doi.org/10.1107/S0108768194006257
  7. X. Ren,W. Pan, Acta Mater., 69 (2014) 397. https://doi.org/10.1016/j.actamat.2014.01.017
  8. R. Vassen, X. Cao, F. Tietz, D. Basu, D. Stover, J. Am. Ceram. Soc., 83 (2000) 2023.
  9. N. P. Padture, M. Gell, E. H. Jordan, Science, 296 (2002) 280. https://doi.org/10.1126/science.1068609
  10. J. Wu, X. Wei, N. P. Padture, P. G. Klemens, M. Gell, E. Garcia, P. Miranzo, M . I. Osendi, J. Am. Ceram. Soc., 85 (2002) 3031.
  11. H. Lehmann, D. Pitzer, G. Pracht, R. Vassen, D. Stover, J. Am. Ceram. Soc., 86 (2003) 1338. https://doi.org/10.1111/j.1151-2916.2003.tb03473.x
  12. J. W. Fergus, Metall. Mater. Trans. E, 1A (2014) 1.
  13. X. Q. Cao, R. Vassen, F. Tietz, D. Stoever, J. Euro. Ceram. Soc., 26 (2006) 247. https://doi.org/10.1016/j.jeurceramsoc.2004.11.007
  14. W. Ma, S. Gong, H. Li, H. Xu, Surf. Coat. Technol., 202 (2008) 2704. https://doi.org/10.1016/j.surfcoat.2007.09.047
  15. R. Vassen, A. Stuke, D. Stoever, J. Therm. Spray Technol., 18 (2009) 181. https://doi.org/10.1007/s11666-009-9312-7
  16. W. Ma, H. Dong, H. Guo, S. Gong, X. Zheng, Surf. Coat. Technol., 204 (2010) 3366. https://doi.org/10.1016/j.surfcoat.2010.03.053
  17. E. Bakan, D. E. Mack, G. Mauer, R. Mcpcke, R. Vassen, J. Am. Ceram. Soc., 98 (2015) 2647. https://doi.org/10.1111/jace.13611
  18. Q. Wei, H. Guo, S. Gong, H. Xu, Thin Sol. Films, 516 (2008) 5736. https://doi.org/10.1016/j.tsf.2007.07.032
  19. Z. Xu, L. He, R. Mu, X. Zhong, Y. Zhang, J. Zhang, X. Cao, J. Alloys Comp., 473 (2009) 509. https://doi.org/10.1016/j.jallcom.2008.06.064
  20. H. Chen, Y. Liu, Y. Gao, S. Tao, H. Luo, J. Am. Ceram. Soc., 93 (2010) 1732.
  21. H. Kassner, R. Siegert, D. Hathiramani, R. Vassen, D. Stoever, J. Therm. Spray Technol., 17 (2007) 115.
  22. K. VanEvery, M. J. M. Krane, R. W. Trice, H. Wang, W. Porter, M. Besser, D. Sordelet, J. Ilavsky, J. Almer, J. Therm. Spray Technol., 20 (2011) 817. https://doi.org/10.1007/s11666-011-9632-2
  23. A. Guignard, G. Mauer, R. Vassen, D. Stover, J. Therm. Spray Technol., 21 (2012) 416. https://doi.org/10.1007/s11666-012-9762-1
  24. C.-S. Kwon, S.-M. Lee, Y.-S. Oh, H.-T. Kim, B.- K. Jang, S. Kim, J. Kor. Inst. Surf. Eng., 47 (2014) 316 (Korean). https://doi.org/10.5695/JKISE.2014.47.6.316
  25. Kor. Pat., 10-1398884 (2013)
  26. R. C. Reed, The superalloys: fundamentals and applications, Cambridge University Press, 2006.
  27. W. J. Lee, Y. S. Oh, S. M. Lee, H. T. Kim, D. S. Lim, S. Kim, J. Korean Ceram. Soc., 51 (2014) 598 (Korean). https://doi.org/10.4191/kcers.2014.51.6.598

피인용 문헌

  1. Phase Formation and Thermal Diffusivity of Thermal Barrier Coatings of La2Zr2O7, (La0.5Gd0.5)2Zr2O7, Gd2Zr2O7Fabricated by Suspension Plasma Spray vol.49, pp.6, 2016, https://doi.org/10.5695/JKISE.2016.49.6.604
  2. Fabrication and Characteristics of Thermal Barrier Coatings in the La2O3-Gd2O3-ZrO2System by Using Suspension Plasma Spray with Different Suspension Preparations vol.49, pp.6, 2016, https://doi.org/10.5695/JKISE.2016.49.6.595