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X-선 투과검사를 이용한 저항 점용접부 품질평가기법

Weld Quality Evaluation Method for the Resistance Spot Welds using X-ray Transmission Inspection

  • 이종대 (한국생산기술연구원 용접접합연구실용화그룹/마이크로조이닝센터) ;
  • 이소정 (한국생산기술연구원 용접접합연구실용화그룹/마이크로조이닝센터) ;
  • 방정환 (한국생산기술연구원 용접접합연구실용화그룹/마이크로조이닝센터) ;
  • 윤길상 (한국생산기술연구원 용접접합연구실용화그룹/마이크로조이닝센터) ;
  • 김목순 (인하대학교 신소재공학과) ;
  • 김준기 (한국생산기술연구원 용접접합연구실용화그룹/마이크로조이닝센터)
  • 투고 : 2014.10.21
  • 심사 : 2014.12.04
  • 발행 : 2014.12.31

초록

For the resistance spot welds of CR1180 and GA1180 TRIP steels, the weld quality evaluation method using the digitalized X-ray transmission imaging apparatus was investigated in comparison with the crosssectional examination method. In the case of the resistance spot welding of CR1180, three circular regions, such as WZ(white zone), GZ(grey zone) and DZ(dark zone), appeared on X-ray image and they corresponded to the diameters of indentation mark, nugget and corona bond, respectively. The variation of X-ray transmission thickness due to the thickness variation of the weld seemed to be mainly responsible for the formation of those contrasts. The X-ray image contrast formed from the variation of transmission thickness at the outer border line of DZ could also enable the inspections of the notch shape, nonuniformity of the welding pressure and spatter from its sharpness, concentricity and the normal straight line, respectively. The X-ray image of the resistance spot weld of galvannealed GA1180 TRIP steel was very similar to that of CR1180 TRIP steel except the crown shaped outer border line of DZ which was considered to be due to the melting behavior of zinc having the boiling temperature even lower than the melting temperature of steel.

키워드

참고문헌

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