Journal of the Korea Academia-Industrial cooperation Society (한국산학기술학회논문지)

The Korea Academia-Industrial cooperation Society (한국산학기술학회)
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Effect of Forced Cooling condition along with Welding on Welding Angular Distortion

용접 후면 강제냉각조건이 용접각변형에 미치는 영향

  • Received : 2013.01.30
  • Accepted : 2013.04.11
  • Published : 2013.04.30
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Abstract

In this study, the effect on the welding angle distortion was reviewed by carrying out a thermal elastic-plastic analysis while changing the cooling condition(width, length, and distance from weld torch to cooling torch) the back of the welding zone for the butt weld joint. The review results revealed that maximum 57% of reduction in the angle distortion was achieved when the distance between weld torch and cooling tip of 25mm, cooling length of 80mm, and cooling width of 30mm were maintained.

냉각법은 용접과 동시에 용접토치로 부터 일정한 거리 떨어져 있는 용접부를 냉각기체를 이용하여 냉각시켜 용접변형을 최소화시키는 기술이다. 냉각기체에 의해 용접부의 온도를 감소시키면 용접부에 발생하는 열응력이 감소되고 그 결과 소성변형이 최소화되어 최종적으로 용접좌굴과 각변형을 방지할 수 있는 기술이다. 이 방법은 용접부 표면을 냉각시키는 방법으로 용접부를 직접 냉각시킴으로서 현장 적용성 면에서 다른 용접변형 방지법 보다 효율적이다. 본 연구에서는 맞대기용접을 대상으로 용접 후면의 냉각조건(폭, 길이)을 변화시켜 열탄소성해석을 실시하여 해석적방법으로 용접 각변형에 미치는 영향을 검토하였다. 그 결과 용접토치와 냉각 선단과의 거리는 25mm, 냉각 길이는 80mm, 냉각 폭은 30mm의 경우가 각변형 저감에 제일 큰 효과가 있었다. 이때 냉각길이는 길면 길수록 각변형을 감소시킨다.

Keywords

References

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