DOI QR코드

DOI QR Code

방열소재용 알루미늄 주조합금 설계 및 특성평가

Design and Evaluation of Aluminum Casting Alloys for Thermal Managing Application

  • 신제식 (한국생산기술연구원 주조공정연구그룹) ;
  • 김기태 (한국생산기술연구원 주조공정연구그룹) ;
  • 고세현 (한국생산기술연구원 주조공정연구그룹) ;
  • 안동진 (인하대학교 신소재공학부) ;
  • 김명호 (인하대학교 신소재공학부)
  • Shin, Je-Sik (Liquid Processing & Casting Technology R/D Group, Korea Institute of Industrial Technology) ;
  • Kim, Ki-Tae (Liquid Processing & Casting Technology R/D Group, Korea Institute of Industrial Technology) ;
  • Ko, Se-Hyun (Liquid Processing & Casting Technology R/D Group, Korea Institute of Industrial Technology) ;
  • An, Dong-Jin (Department of Materials Science & Technology, Inha University) ;
  • Kim, Myung-Ho (Department of Materials Science & Technology, Inha University)
  • 투고 : 2012.11.15
  • 심사 : 2013.02.07
  • 발행 : 2013.02.28

초록

In order to develop an aluminum alloy, that can combine high thermal conductivity and good castability and anodizability, aluminum alloys with low Si content, such as Al-(0.5~1.5)Mg-1Fe-0.5Si and Al-(1.0~1.5)Si-1Fe-1Zn, were designed. The developed aluminum alloys exhibited 170~190% thermal conductivity (160~180 W/mK), 60~85% fluidity, and equal or higher ultimate tensile strength compared with those of the ADC12 alloy. In each developed alloy system, the thermal conductivity decreased and the strength increased with the increment of Mg and Si, which are the significant alloying elements. The fluidity was in reverse proportion to the Mg content and in proportion to the Si content. The Al-(0.5~1.5)Mg-1Fe-0.5Si alloys exhibited better fluidity in thick-wall castings, while the Al-(1.0~1.5)Si-1Fe-1Zn alloys were better in thin-wall castability due to their lower surface energies. The fluidity behavior was complexly affected by the heat release for the solidification, viscosity, solidification range, and the type, quantity, and formation juncture of the main secondary phase.

키워드

참고문헌

  1. Jang DS, Yu SH and Lee KS, Int. J. Heat & Mass Trans., "Multidisciplinary optimization of a pin-fin radial heat sink for LED lighting applications", 55 (2012) 515-521. https://doi.org/10.1016/j.ijheatmasstransfer.2011.11.016
  2. Reddy GP and Gupta N, Materials and Design, "Material selection for microelectronic heat sinks", 31 (2010) 113-117. https://doi.org/10.1016/j.matdes.2009.07.013
  3. Keller KP, Proc. of Inter. Electronic Packaging Conf., "Efficiency and cost tradeoffs between aluminum and zinc die cast heatsinks", (1997).
  4. Keller KP, Proc. of 1998 IEMT-Europe Symposium, "Low cost, high performance, high volume heatsinks", Berlin (1998).
  5. Ferlini S, Morri A, Ferri E, Merlin M and Giacomozzi G, Proc. of the 3rd Iner. Conf. on High Tech Die Casting, "Effect of silicon particles and roughness on the surface treatments of cast aluminum alloys", Vicenza (2006).
  6. Hatch JE, "Aluminum-Properties and Physical Metallurgy", 10th ed., ASM, Ohio (2005).
  7. Gale WF, Totemeier TC, "Smithells Metals Reference Book", 8th ed., ASM, Oxford (2004).
  8. Dinsdale AT, Quested PN, Journal of Materials Science, "The viscosity of aluminum and its alloys-A review of data and models", 39 (2004) 7221-7228. https://doi.org/10.1023/B:JMSC.0000048735.50256.96
  9. Woodcraft AL, Cryogenics, "Recommended values for the thermal conductivity of aluminium of different purities in the cryogenic to room temperature range, and a comparison with copper", 45 (2005) 626-636. https://doi.org/10.1016/j.cryogenics.2005.06.008
  10. Flemings MC, "Solidification processing", McGRAW-HILL (1974).
  11. Poirier DR and Geiger GH, "Transport Phenomena in Materials Processing", TMS (1994).
  12. Bastien P, Armbruster JC and Azov P, AFS Trans., "Flowability and viscosity", 70 (1962) 400-409.
  13. Han Y, Ban C, Guo S, Liu X, Ba Q and Cui J, Materials Letters, "Alignment behavior of primary $Al_3Fe$ phase in Al-Fe alloy under a high magnetic field", 61 (2007) 983-986. https://doi.org/10.1016/j.matlet.2006.06.027
  14. Taghaddos E, Hejazi MM, Taghiabadi R and Shabestari SG, Journal of Alloys and Compounds, "Effect of iron-intermetallics on the fluidity of 413 aluminum alloy", 468 (2009) 539-545. https://doi.org/10.1016/j.jallcom.2008.01.079
  15. Darvishi A, Maleki A, Atabaki MM and Zargami M, MJoM, "The mutual effect of iron and manganese on microstructure and mechanical properties of aluminum-silicon alloy", 16 (2010) 11-24.

피인용 문헌

  1. Thermal Properties of Diamond Aligned Electroless Ni Plating Layer/Oxygen Free Cu Substrates vol.22, pp.2, 2015, https://doi.org/10.4150/KPMI.2015.22.2.134
  2. Effects of Alloying Elements on the Properties of High Strength and High Thermal Conductivity Al-Zn-Mg-Fe Alloy for Die Casting vol.33, pp.4, 2013, https://doi.org/10.7777/jkfs.2013.33.4.171
  3. Effects of Zn and Mg Amounts on the Properties of High Thermal Conductivity Al-Zn-Mg-Fe Alloys for Die Casting vol.33, pp.3, 2013, https://doi.org/10.7777/jkfs.2013.33.3.113
  4. A Study of Characteristics of the LED Heat Dissipation According to the Changes in Composition of Die-casting Aluminum vol.27, pp.8, 2014, https://doi.org/10.4313/JKEM.2014.27.8.535
  5. 다이캐스팅 공정으로 제조한 ADC12 알루미늄 합금의 물성 향상 및 진공 열처리 효과 vol.31, pp.1, 2021, https://doi.org/10.6111/jkcgct.2021.31.1.024