DOI QR코드

DOI QR Code

Properties and Casting Capabilities of Al-Fe-Zn-Cu Alloys for High Conductivity Parts

고전도성 부품용 Al-Fe-Zn-Cu합금의 물성 및 주조성

  • Yun, Ho-Seob (Dept. of Advanced Materials Engineering, Hanbat National University) ;
  • Kim, Jeong-Min (Dept. of Advanced Materials Engineering, Hanbat National University) ;
  • Park, Joon-Sik (Dept. of Advanced Materials Engineering, Hanbat National University) ;
  • Kim, Ki-Tae (Incheon R&D Center, Korea Institute of Industrial Technology) ;
  • Ko, Se-Hyun (Incheon R&D Center, Korea Institute of Industrial Technology)
  • 윤호섭 (한밭대학교 신소재공학과) ;
  • 김정민 (한밭대학교 신소재공학과) ;
  • 박준식 (한밭대학교 신소재공학과) ;
  • 김기태 (한국생산기술연구원 인천연구센터) ;
  • 고세현 (한국생산기술연구원 인천연구센터)
  • Received : 2013.10.17
  • Accepted : 2013.11.22
  • Published : 2013.12.31

Abstract

The most widely utilized commercial, aluminum-casting alloys are based on an aluminum-silicon system due to its excellent casting, and good mechanical, properties. Unfortunately, these Al-Si based alloys are inherently poor energy conductors; compared to pure aluminum, because of their high silicon content. This means that they are not suitable for applications demanding high eletrical or thermal conductivity. Therefore, efforts are currently being made to develop new, highly-conductive aluminum-casting alloys containing no silicon. In this research, a number of properties; including potential for castability, were investigated for a number of Al-Fe-Zn-Cu alloys with varying Cu content. As the copper content was increased, the tensile strength of Al-Fe-Zn-Cu alloy tended to increase gradually, while the electrical conductivity was slightly reduced. Fluidity was found to be lower in high-Cu alloys, and susceptibility to hot-cracking was generally high in all the alloys investigated.

Keywords

References

  1. F. Cardarelli, 'Materials Handbook', Springer (2000) 45-57.
  2. K.R. Ravi, R.M. Pillai, K.R. Amaranathan, B.C. Pai and M. Chakraborty, J. Alloys Compounds, "Fluidity of aluminum alloys and composites: a review", 456 (2008) 201-210. https://doi.org/10.1016/j.jallcom.2007.02.038
  3. Y.D. Kwon and Z.H. Lee, Mater. Sci. Eng. A, "The effect of grain refining and oxide inclusion on the fluidity of Al-4.5Cu-0.6Mn and A356 alloys", 360 (2003) 372-376. https://doi.org/10.1016/S0921-5093(03)00504-5
  4. J. Campbell, 'Castings', Butterworth-Heinemann (2003) 242- 258.
  5. D.G. Eskin, Suyitno and L. Katgerman, Progress Mater. Sci., "Mechanical properties in the semi-solid state and hot tearing of aluminium alloys", 49 (2004) 629-711. https://doi.org/10.1016/S0079-6425(03)00037-9
  6. N. Hatami, R. Babaei, M. Dadashzadeh and P. Davami, J. Mater. Processing Tech., "Modeling of hot tearing formation during solidification", 205 (2008) 506-513. https://doi.org/10.1016/j.jmatprotec.2007.11.260
  7. S.M. Liang, R.S. Chen, J.J. Blandin, M. Suery and E.H. Han, Mater. Sci. Eng. A, "Thermal analysis and solidification pathways of Mg-Al-Ca system alloys", 480 (2008) 365-372. https://doi.org/10.1016/j.msea.2007.07.025
  8. M. Jaradeh and T. Carlberg, Metallurgical Mater. Trans. A, "Differential thermal analysis and differential scanning calorimetry studies of aluminum 3003 alloys with Zn and Cu additions", 38 (2007) 2138-2147. https://doi.org/10.1007/s11661-007-9251-1
  9. J.R. Davis, 'ASM Specialty Handbook: Aluminum and Aluminum Alloys', ASM International (1993) 722-723.
  10. Suyitno, D.G. Eskin, V.I. Savran and L. Katgerman, Metallurgical Mater. Trans. A, "Effects of alloy composition and casting speed on structure formation and hot tearing during direct-chill casting of Al-Cu alloys", 35 (2004) 3551-3561. https://doi.org/10.1007/s11661-004-0192-7
  11. R. Kimura, H. Hatayama, K. Shinozaki, I. Murashima, J. Asada and M. Yoshida, J. Mater. Proccess. Tech., "Effect of grain refiner and grain size on the susceptibility of Al-Mg die casting alloy to cracking during solidification", 209 (2009) 210-219. https://doi.org/10.1016/j.jmatprotec.2008.01.053
  12. S. Lin, C. Aliravci and M.O. Pekguleryuz, Metal. Mater. Trans. A, "Hot-tear susceptibility of aluminum wrought alloys and the effect of grain refining", 38 (2007) 1056-1068. https://doi.org/10.1007/s11661-007-9132-7
  13. Z. Chen, Z. He and W. Jie, Trans. Nonferrous Met. Soc. China, "Growth restriction effects during solidification of aluminium alloys", 19 (2009) 410-413. https://doi.org/10.1016/S1003-6326(08)60287-3

Cited by

  1. Influence of Cu and Zn Contents on the Properties of Al-Fe-Cu-Mg Based Casting Alloys vol.34, pp.4, 2014, https://doi.org/10.7777/jkfs.2014.34.4.130