Transactions of the Korean Society of Mechanical Engineers A (대한기계학회논문집A)

The Korean Society of Mechanical Engineers (대한기계학회)
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Strength Design of Lightweight Composite Bicycle Frame

복합재료 라미네이트 경량화 자전거 프레임의 강도 설계

  • 이진아 (연세대학교 기계공학부) ;
  • 홍형택 (연세대학교 기계공학부) ;
  • 전흥재 (연세대학교 기계공학부)
  • Received : 2012.05.31
  • Accepted : 2012.12.10
  • Published : 2013.02.04
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Abstract

Strength design for a lightweight bicycle frame made of carbon/epoxy composite laminates was studied using Tsai-Wu's failure criterion. For the design of bicycle frames, reducing the weight of the frame is of great importance. Furthermore, the frame should satisfy the required strength under specific loading cases. In accordance with the European EN 14764 standard for bicycle frames, three loading cases-pedaling, vertical, and level loadings-were investigated in this study. Because of the anisotropic characteristics of composite materials, it is important to decide the appropriate stacking sequence and the number of layers to be used in the composite bicycle frame. From finite element analysis results, the most suitable stacking sequence of the fiber orientation and the number of layers were determined. The stacking sequences of $[0]_{8n}$, $[90]_{8n}$, $[0/90]_{2ns}$, $[{\pm}45]_{2ns}$, $[0/{\pm}45/90]_{ns}$ (n = 1, 2, 3, 4) were used in the analysis. The results indicated that the $[0/{\pm}45/90]_{3s}$ lay-up model was suitable for a composite bicycle frame. Furthermore, the weakest point and layer were investigated.

본 논문에서는 Tsai-Wu 파손이론을 적용하여 복합재료 자전거 프레임의 경량화를 위한 강도설계에 대하여 연구하였다. 설계에 있어서 자전거 프레임의 경량화는 중요한 문제이며, 동시에 요구 강도를 만족시켜야 한다. 하중조건으로 유럽표준위원회의 EN14764 규격에 의거하여 페달, 수직, 레벨 하중조건을 적용하였다. 복합재료는 이방성을 가지므로 적절한 적층수 및 적층 순서를 결정하는 것이 중요하다. 따라서 $[0]_{8n}$, $[90]_{8n}$, $[0/90]_{2ns}$, $[{\pm}45]_{2ns}$, $[0/{\pm}45/90]_{ns}$ 의 적층에 대하여 적층수를 변화시켜가며(n=1,2,3,4) 연구를 수행하였다. 연구 결과로부터 하중 조건에 따른 자전거 프레임의 취약부와 취약적층을 확인하였고, $[0/{\pm}45/90]_{3s}$ 이 가장 적절한 적층각 모델임을 제안하였다.

Keywords

References

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