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CAE 를 통한 하이브리드 용접 후 차체부품 변형예측 및 검증

Prediction and Verification of the Twist Deformation of Automotive Structure Parts after Hybrid Welding Using CAE

  • 투고 : 2010.11.24
  • 심사 : 2011.09.13
  • 발행 : 2012.01.01

초록

In recent years, laser-arc hybrid welding has begun to be adopted for assembly welding of automotive bodies and parts, because the hybrid welding process can weld lapped steel sheets having a larger gap than is possible with laser welding. In this paper, to predict the twist deformation by the hybrid welding when brackets are welded in B pillar of a passenger car, the residual stress using CAE is analyzed and the deformation result of CAE is compared with the measured deformation. First of all, after modeling heat source as intended to be expressed with laser-arc hybrid welding method, heat source fitting is done with welding conditions and a section of welding part obtained through specimen test. In case of heat source functions, laser used conical source and arc used double ellipsoid source. Through the local model analysis, elements which are located in the center of the model are selected. The elements are called WME(Welding Macro Element). This WME is extruded in the welding lines and welding phenomenon of complex parts is accomplished. The deformation amount after hybrid welding is got through a simulation, the validity of simulation is verified by measuring the panel and comparing with the simulation result.

키워드

참고문헌

  1. Kim, C., "Hybrid Welding Technology," Journal of the Korean Society for Precision Engineering, Vol. 25, No. 9, pp. 27-31, 2008.
  2. Chae, H.-B., Kim, C.-H., Kim, J.-H. and Rhee, S., "The Effect of Process Parameters on Gap Bridging Capability for CO2 Laser-GMA Hybrid Welding," ICALEO, Paper No. P520, 2005.
  3. Kim, C.-H., Chae, H.-B., Lee, C.-W., Kim, J.-H. and Rhee, S., "Development of Laser-Rotating Arc Hybrid Process," Journal of KWS, Vol. 24, No. 1, pp. 88-92, 2006.
  4. Chae, H.-B., Kim, C.-H., Kim, J.-H. and Rhee, S., "Welding Phenomena in Hybrid Laser-Rotating Arc Welding Process," Materials Science Forum, Vol. 539-543, No. 4, pp. 4093-4098, 2007. https://doi.org/10.4028/www.scientific.net/MSF.539-543.4093
  5. ESI Group, "Pam-Assembly Reference manual," 2009.
  6. ESI Group, "$SYSWELD{(R)}$ Reference manual," 2009.

피인용 문헌

  1. Recent Technological Tendency of Laser/Arc Hybrid Welding vol.31, pp.2, 2013, https://doi.org/10.5781/KWJS.2013.31.2.4