DOI QR코드

DOI QR Code

Pareto-Based Multi-Objective Optimization for Two-Block Class-Based Storage Warehouse Design

  • Sooksaksun, Natanaree (Department of Industrial Management, Faculty of Industrial and Technology Management, King Mongkut's University of Technology North Bangkok)
  • Received : 2012.06.16
  • Accepted : 2012.10.18
  • Published : 2012.12.30

Abstract

This research proposes a Pareto-based multi-objective optimization approach to class-based storage warehouse design, considering a two-block warehouse that operates under the class-based storage policy in a low-level, picker-to-part and narrow aisle warehousing system. A mathematical model is formulated to determine the number of aisles, the length of aisle and the partial length of each pick aisle to allocate to each product class that minimizes the travel distance and maximizes the usable storage space. A solution approach based on multiple objective particle swarm optimization is proposed to find the Pareto front of the problems. Numerical examples are given to show how to apply the proposed algorithm. The results from the examples show that the proposed algorithm can provide design alternatives to conflicting warehouse design decisions.

Keywords

References

  1. Caron, F., Marchet, G., and Perego, A. (1998), Routing policies and COI-based storage policies in pickerto- part systems, International Journal of Production Research, 36(3), 713-732. https://doi.org/10.1080/002075498193651
  2. Caron, F., Marchet, G., and Perego, A. (2000), Layout design in manual picking systems: a simulation approach, Integrated Manufacturing System, 11(2), 94-104. https://doi.org/10.1108/09576060010313946
  3. Garcia-Diaz, A. and Smith, J. M. (2008), Facilities Planning and Design, Pearson Prentice Hall, Upper Saddle River, NJ.
  4. Gu, J., Goetschalckx, M., and McGinnis, L. F. (2007), Research on warehouse operation: a comprehensive review, European Journal of Operational Research, 177(1), 1-21. https://doi.org/10.1016/j.ejor.2006.02.025
  5. Gu, J., Goetschalckx, M., and McGinnis, L. F. (2010), Research on warehouse design and performance evaluation: a comprehensive review, European Journal of Operational Research, 203(3), 539-549. https://doi.org/10.1016/j.ejor.2009.07.031
  6. Hwang, H., Oh, Y. H., and Lee, Y. K. (2004), An evaluation of routing policies for order-picking operations in low-level picker-to-part system, International Journal of Production Research, 42(18), 3873- 3889. https://doi.org/10.1080/00207540410001696339
  7. Kachitvichyanukul, V. and Nguyen, P. B. (2010), Evolutionary strategies to find pareto fronts in multiobjective problems, In: Walters, L. P. (ed.), Applications of Swarm Intelligence, Nova Science Publishers, New York, NY.
  8. Lai, K. K., Xue, J., and Zhang, G. (2002), Layout design for a paper reel warehouse: A two-stage heuristic approach, International Journal of Production Economics, 75(3), 231-243. https://doi.org/10.1016/S0925-5273(01)00095-0
  9. Larson, T. N., March, H., and Kusiak, A. (1997), A heuristic approach to warehouse layout with classbased storage, IIE Transactions, 29(4), 337-348.
  10. Le-Duc, T. and De Koster, R. B. M. (2005), Travel distance estimation and storage zone optimization in a 2-block class-based storage strategy warehouse, International Journal of Production Research, 47(13), 3561-3581.
  11. Li, M., Chen, X., and Liu, C. (2008), Pareto and niche genetic algorithm for storage location assignment optimization problem, Proceedings of the 3rd International Conference on Innovative Computing Information and Control, Dalian, China, 465.
  12. Nguyen, S. and Kachitvichyanukul, V. (2010), Movement strategies for multi-objective particle swarm optimization, International Journal of Applied Metaheuristic Computing, 1(3), 59-79. https://doi.org/10.4018/jamc.2010070105
  13. Nguyen, S., Ai, T. J., and Kachitvichyanukul, V. (2010), Object Library for Evolutionary Techniques ET-Lib: User's Guide, High Performance Computing Group, Asian Institute of Technology, Thailand.
  14. Onut, S., Tuzkaya, U. R., and Dogac, B. (2008), A particle swarm optimization algorithm for the multiple- level warehouse layout design problem, Computers and Industrial Engineering, 54(4), 783-799. https://doi.org/10.1016/j.cie.2007.10.012
  15. Park, Y. H. and Webster, D. B. (1989a), Modelling of three-dimensional warehouse systems, International Journal of Production Research, 27(6), 985- 1003. https://doi.org/10.1080/00207548908942603
  16. Park, Y. H. and Webster, D. B. (1989b), Design of classbased storage racks for minimizing travel time in a three-dimensional storage system, International Journal of Production Research, 27(9), 1589-1601. https://doi.org/10.1080/00207548908942641
  17. Petersen II, C. G. (1997), An evaluation of order picking routeing policies, International Journal of Operations and Production Management, 17(11), 1098- 1111. https://doi.org/10.1108/01443579710177860
  18. Petersen II, C. G. (1999), The impact of routing and storage policies on warehouse efficiency, International Journal of Operations and Production Management, 19(10), 1053-1064. https://doi.org/10.1108/01443579910287073
  19. Petersen, C. G., Aase, G. R., and Heiser, D. R. (2004), Improving order-picking performance through the implementation of class-based storage, International Journal of Physical Distribution and Logistics Management, 34(7), 534-544. https://doi.org/10.1108/09600030410552230
  20. Poulos, P. N., Rigatos, G. G., Tzafestas, S. G., and Koukos, A. K. (2001), A Pareto-optimal genetic algorithm for warehouse multi-objective optimization, Engineering Applications of Artificial Intelligence, 14(6), 737-749. https://doi.org/10.1016/S0952-1976(01)00036-7
  21. Sooksaksun, N. and Kachitvichyanukul, V. (2010), Particle swarm optimization for warehouse design problem, Proceedings of the 11th Asia Pacific Industrial Engineering and Management Systems Conference, Melaka, Malaysia.
  22. Tompkins, J. A., White, J. A., Bozer, Y. A., Frazelle, E. H., Tanchoco, J. M. A., and Trevino, J. (1996), Facilities Planning (2nd ed.), Wiley, New York, NY.
  23. Van den Berg, J. P. (1999), A literature survey on planning and control of warehousing systems, IIE Transactions, 31(8), 751-762.

Cited by

  1. Effective Designing of Order Picking Systems Using Dynamic Simulation vol.10, pp.1, 2012, https://doi.org/10.18267/j.aip.149