DOI QR코드

DOI QR Code

Analysis of 3D Geometry and Compressive Behavior of Aluminum Open Cell Foam Using X-ray Micro CT

마이크로 X-ray CT를 활용한 알루미늄 개방형 폼의 형상 및 압축 거동 분석

  • 김영일 (한국기계연구원 부설 재료연구소 변형제어연구그룹) ;
  • 김지훈 (한국기계연구원 부설 재료연구소 변형제어연구그룹) ;
  • 이종국 (현대자동차 중앙연구소 기반기술연구팀) ;
  • 김대용 (한국기계연구원 부설 재료연구소 변형제어연구그룹)
  • Received : 2011.09.15
  • Accepted : 2011.10.18
  • Published : 2011.11.01

Abstract

The three dimensional geometries of an aluminum open cell foam before and after uniaxial compressive loading were investigated using the X-ray micro CT(computed tomography). Aluminum 6101-T6 open cell foams of 10, 20, 40 ppi (pore per inch) were considered in this work. After the serial sectioning CT images of aluminum foams were obtained from non-destructive X-ray images, the exact 3D structure were reproduced and visualized with commercial image processing program. The relative density ratio was around the 7.0 to 9.0 range, the unit cells showed anisotropic shapes having the different dimensional ratios of 1.1 to 1.3 between the rise and the transverse directions. The yield stress increased with the relative density ratio and the volumetric strain increased proportionally with compressive strain. The plateau stress in the compressive stress-strain curve was caused by the buckling of ligaments.

Keywords

References

  1. J. Banhart, 2001, Manufacture, Characterization and Application of Cellular Metals and Metal Foams, Prog. Mater. Sci., Vol. 46, No. 6, pp. 559-632. https://doi.org/10.1016/S0079-6425(00)00002-5
  2. ERG Inc., 1996, ERG: Materials and Aerospace Coporation, http://www.ergaerospace.com
  3. M. Ashby, T. Evans, N. A. Fleck, J. W. Hutchinson, H. N. G. Wadley, L. J. Gibson, 2000, Metal foams: A design guide, Butterworth Heinemann, Oxford.
  4. J. Ohser, K. Schladitz, 2009, 3D images of materials sturectures: Processing and analysis, Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim.
  5. W. Y. Jang, S. Kyriakides, 2009, On the Crushing of Aluminum Open-cell Foams: Part I. Experiments, Int. J. Solids Struct., Vol. 46, No. 3-4, pp. 617-634. https://doi.org/10.1016/j.ijsolstr.2008.09.008
  6. W. Y. Jang, S. Kyriakides, 2009, On the Crushing of Aluminum Open-cell Foams: Part I. Experiments, Int. J. Solids Struct., Vol. 46, No. 3-4, pp. 635-650. https://doi.org/10.1016/j.ijsolstr.2008.10.016
  7. I. Jeon, K. Katou, T. Sonoda, T. Asahina, K. J. Kang, 2009, Cell Wall Mechanical Properties of Closed-cell Al Foam, Mech. Mater., Vol. 41, No. 1, pp. 60-73. https://doi.org/10.1016/j.mechmat.2008.08.002
  8. I. Jeon, T. Asahina, K. J. Kang, S. Im, T. J. Lu, 2010, Finite Element Simulation of the Plastic Collapse of Closed-cell Aluminum Foams with X-ray Computed Tomography, Mech. Mater., Vol. 42, No. 3, pp. 227-236. https://doi.org/10.1016/j.mechmat.2010.01.003
  9. N. Takano, K. Fukazawa, K. Nishiyabu, 2010, Structural Strength Prediction for Porous Titanium based on Micro-stress Concentration by Micro-CT Image-based Multiscale Simulation, Int. J. Mech. Sci., Vol. 52, No. 2, pp. 229-235. https://doi.org/10.1016/j.ijmecsci.2009.09.013
  10. B. V. Krishna, S. Bose, A. Bandyopadhyay, 2007, Strength of Open-cell 6101 Aluminum Foams under Free and Constrained Compression, Mat. Sci. Eng. A, Vol. 452-453, pp. 178-188. https://doi.org/10.1016/j.msea.2006.10.080
  11. A. M. Harte, N. A. Fleck, M. F. Ashby, 1999, Fatigue Failure of an Open Cell and a Closed Cell Aluminum Alloy Foam, Acta. Mater., Vol. 47, No. 8, pp. 2511-2524. https://doi.org/10.1016/S1359-6454(99)00097-X